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Thread: Home made welding cart and Tig torch water cooler

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  1. #1

    Default Home made welding cart and Tig torch water cooler

    Cart is made from 1 1/2" square tube. I built the cart to fit the cooler on the bottom, in case of a leak, a PP256 in the middle (waiting for, but they're on backorder for a month!), and my MM135 on top. I'm going to put a long cord on the carts junction box so I can just plug the machines into the cart.

    Cooler parts are: Procon Pump and dayton motor with bypass set to 50psi, Stainless steet steamer pan and lid, Coper/brass Heater core, weld craft torch connector (DIN?).
    Last edited by jameswswanson; 03-30-2011 at 04:18 AM.
    James Swanson

    Millermatic 135
    (saving for a Power pro 256)
    Linde HDA200
    Custom water cooler and cart

  2. #2

    Default

    I'm not sure If I'll need a fan, any thoughts from anyone who has a similar setup?
    James Swanson

    Millermatic 135
    (saving for a Power pro 256)
    Linde HDA200
    Custom water cooler and cart

  3. #3

    Default

    Looks good, what is the fluid capacity?

  4. #4

    Default

    don't know if you have a sight glass in mind already, but any heavy equipment parts place can get you one that also has a thermometer in it...
    might b handy.
    I'd like to think I'm the guy they are talkin about when they say, "he could F%^& up a cannon ball in a plowed field."
    .................. /...\
    ..............-...|.....|
    ...*.......-'. \..\__/
    ....\.-'.........\
    ... /......... _/
    ...|......... /"
    ...|.... /_\'
    ....\....\_/
    ......""""

  5. #5

    Default

    Naw I'm not getting too High tech on this. going to weld 2 1/4 npt bungs to my tank an inch from bottom and an inch from top and use a couple 90 deg npt to barb 90's with clear hose in between. should suffice. I can monitor the tank temp with a cheap stick on hard drive temp Thermistor sensor and digital readout found at any good computer store for around $9, Just slap it on the pipe going out to the torch and you can monitor heat and if it's rising after a certain length of use, and some even have programmable alarms for High temp limit ..

    crafty eh?

    cheers
    Don

    MTS 200 workhorse
    PowerTig 250EX <---sweet
    80 amp HF inverter arc welder
    Lincoln Buzzbox
    Rotobrute AC-35 Mag Drill
    Milwaukee mag drill
    HF Heavy Duty 16 Speed Bench Drill Press (Custom made Adjustable Height stand)

    I gotta find more junk to sell on EBaY ... Must Buy a Plasma Cutter and a Mig Welder


    Fullerton, Ca
    USA

  6. #6

    Default

    Don, post some pics when your done, I'd like to see it.
    James Swanson

    Millermatic 135
    (saving for a Power pro 256)
    Linde HDA200
    Custom water cooler and cart

  7. #7

    Default

    soon as I get more money I will continue the build in video format on my youtube site http://www.youtube.com/user/WheelchairDemonZ. stay tuned. Doing a hydraulic tubing bender build at the same time so the monthly fund are stretched pretty thin LOL
    Don

    MTS 200 workhorse
    PowerTig 250EX <---sweet
    80 amp HF inverter arc welder
    Lincoln Buzzbox
    Rotobrute AC-35 Mag Drill
    Milwaukee mag drill
    HF Heavy Duty 16 Speed Bench Drill Press (Custom made Adjustable Height stand)

    I gotta find more junk to sell on EBaY ... Must Buy a Plasma Cutter and a Mig Welder


    Fullerton, Ca
    USA

  8. #8

    Default

    about 3 gallons
    James Swanson

    Millermatic 135
    (saving for a Power pro 256)
    Linde HDA200
    Custom water cooler and cart

  9. #9

    Default

    Nice job. Looks like it should work out well for you. Would be easy to add a couple electric fans in a push/pull configuration if needed.
    Gerald

    Millermatic 251
    Spectrum 300 Plasma
    Everlast PowerTig 250EX
    Everlast PowerCool W300
    Harris / Victor OA
    Craftsman 13 Speed Drill Press
    ProTools Air/Hydraulic Bender
    48" Brake, 72" Brake, 52" Stomp Shear
    Mitler Bros. 36" High Throat Bead Roller
    Compressor, Notchers, Grinders, etc.

  10. #10

    Default

    Nice, clean, efficient design. A couple "pancake" style fans would work fine, and wouldn't take much space. You will need someplace to store the plasma and stinger cables for your multi-process machine, and don't forget the foot pedal.
    Tony
    Everlast PowerPro 256
    AC225 "Tombstone"
    HF 20 ton press
    Rotary 9000# two-post

  11. #11
    Join Date
    Mar 2011
    Location
    mission viejo CA
    Posts
    92

    Default

    looks good
    a simple 110 muffin fan would be a nice addition
    Lincoln precision tig 275
    Miller Syncrowave 350 Tig
    Miller 250 Mig
    old miller 200 Mig
    HF 151 Mig
    HF 100 FC
    Victor Journeyman Oxy/Ace set up
    Bunch of tools of the trade to much to list

  12. #12

    Default

    Where does the tank sit if the PP256 goes in the middle? Looks good, but I like anything with big tires on the back.
    Mike R.
    Email: admineverlast@everlastwelders.com
    www.everlastgenerators.com
    www.everlastwelders.com
    877-755-9353 x203
    M-F 12 - 7PM PST
    FYI: PP50, PP80, IMIG-200, IMIG-250P, 210EXT and 255EXT.

  13. #13

    Default

    I'm going to see how warm it gets before adding fans, there's a lot of surface area in the steamer pan for cooling.
    James Swanson

    Millermatic 135
    (saving for a Power pro 256)
    Linde HDA200
    Custom water cooler and cart

  14. #14

    Default

    I just bought my pump, I will be starting my build on my cooler after me Powertig 250ex gets here and I can weld up some alum sheet for an enclosure. I also want a sight glass on mine so i can see the tank level. Then I will paint it to match my cart and welder. The Green Machine
    Don

    MTS 200 workhorse
    PowerTig 250EX <---sweet
    80 amp HF inverter arc welder
    Lincoln Buzzbox
    Rotobrute AC-35 Mag Drill
    Milwaukee mag drill
    HF Heavy Duty 16 Speed Bench Drill Press (Custom made Adjustable Height stand)

    I gotta find more junk to sell on EBaY ... Must Buy a Plasma Cutter and a Mig Welder


    Fullerton, Ca
    USA

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