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Thread: Home built Tig Cooler

  1. #1

    Default Home built Tig Cooler

    I decided to build my own version of a tig cooler. (seems they are becoming as popular a project as a cart and welding table) I love to make things anyway so why not a cooler for my 250ex.
    The cost should come to between $200 and $250 when completed. These pictures are of the frame and layout of the motor / pump, tank (7qt. go kart tank) and radiator (trans cooler) It will fit on my home made cart.
    As I progress I will post more pictures. I may make a shroud for the fan to radiator and maybe a cover for the unit, let me know what you think about those.
    Ray
    Everlast I mig 205
    Everlast 200 amp spool gun
    Everlast 250 ex
    H. F. 12x36 lathe
    Grizzly Mill
    10,000 lb two post lift
    Box and Pan Brake
    Bead roller
    jet 5x7 horizontal band saw
    Wilton 14 inch vertical band saw
    Mitec 50 A plasma cutter.
    tool grinder
    20 ton press and press brake
    more power and hand tools then I can list here
    Dodge Neon that runs 10.23 @143 mph in the quater
    70 Chevelle convert
    It took 62 years But I finally have my dream Garage

  2. Default

    Nice work. What are the requirements for the motor? ReasonI ask is that the local used tool shop has a couple of used motors like that with the shafty coming out both ends for cheap. I think about $60.00 each. If they will work, I may pick them up.
    Miller Dialarc 250
    ESAB Migmaster250
    Smith Heavy Duty OXY/ACETYLENE outfit
    Arcair gouging set

  3. #3

    Default a bit further along

    Well all the parts and pieces (almost) were delivered today. so I had a few minuets and got some more done. here are a few pictures of the final layout, motor and fan shroud attached.
    Mikey
    The motor and pump are from a carbonater system used for soda dispensing.
    The shaft that the fan is on was added to the motor.
    Last edited by Ram48; 04-30-2011 at 02:45 AM.
    Everlast I mig 205
    Everlast 200 amp spool gun
    Everlast 250 ex
    H. F. 12x36 lathe
    Grizzly Mill
    10,000 lb two post lift
    Box and Pan Brake
    Bead roller
    jet 5x7 horizontal band saw
    Wilton 14 inch vertical band saw
    Mitec 50 A plasma cutter.
    tool grinder
    20 ton press and press brake
    more power and hand tools then I can list here
    Dodge Neon that runs 10.23 @143 mph in the quater
    70 Chevelle convert
    It took 62 years But I finally have my dream Garage

  4. #4

    Default

    Nicely done, should work as good as the store bought one.

  5. #5
    Join Date
    Apr 2011
    Location
    Sasktachewan, Canada
    Posts
    95

    Default

    I really like the idea of tying the pump and air cooling into one unit. Definitely an idea I will use myself. I notice you added some extension blocks to the motor. Was it an air flow issue?
    Attitude Determines Altitude

  6. #6

    Default

    I raised the motor and pump for two reasons. First was to alow a straight shot from the tank to the pump with the plumbing, It will look cleaner that way, the second was to better center the fan on the trans cooler for better air flow over the surface.
    Everlast I mig 205
    Everlast 200 amp spool gun
    Everlast 250 ex
    H. F. 12x36 lathe
    Grizzly Mill
    10,000 lb two post lift
    Box and Pan Brake
    Bead roller
    jet 5x7 horizontal band saw
    Wilton 14 inch vertical band saw
    Mitec 50 A plasma cutter.
    tool grinder
    20 ton press and press brake
    more power and hand tools then I can list here
    Dodge Neon that runs 10.23 @143 mph in the quater
    70 Chevelle convert
    It took 62 years But I finally have my dream Garage

  7. #7

    Default

    I think your setup looks great.
    James Swanson

    Millermatic 135
    (saving for a Power pro 256)
    Linde HDA200
    Custom water cooler and cart

  8. Default

    Very well laid out and executed. It looks as good, or better than, a commercial cooler!
    David Shearer
    Machine Shop Services
    Arroyo Grande, CA
    davidshearer1956@gmail.com

  9. Default

    looks good but I just can't argue with my everlast cooler. The price was right and it looks great sittin on the cart with the 256

  10. #10

    Default

    Quote Originally Posted by Timberwolf View Post
    looks good but I just can't argue with my everlast cooler. The price was right and it looks great sittin on the cart with the 256
    T wolf
    That cooler and tig does look nice together and I did think long and hard about going with one, but the builder/tinkerer got the best of me plus I did it for about half the cost I should be at about $225 to $250 in it when it is completed.
    Everlast I mig 205
    Everlast 200 amp spool gun
    Everlast 250 ex
    H. F. 12x36 lathe
    Grizzly Mill
    10,000 lb two post lift
    Box and Pan Brake
    Bead roller
    jet 5x7 horizontal band saw
    Wilton 14 inch vertical band saw
    Mitec 50 A plasma cutter.
    tool grinder
    20 ton press and press brake
    more power and hand tools then I can list here
    Dodge Neon that runs 10.23 @143 mph in the quater
    70 Chevelle convert
    It took 62 years But I finally have my dream Garage

  11. #11

    Default

    That Everlast cooler does look very nice on your cart. What type of pump do they use? Is it a rotary vane pump like the others use? I built my cooler for $200, and it was fun to do, but I wish it had a nice green cover.
    James Swanson

    Millermatic 135
    (saving for a Power pro 256)
    Linde HDA200
    Custom water cooler and cart

  12. #12

    Default

    James
    You have a tig and a cooler Why not make a cover and paint it any color you wish.
    Everlast I mig 205
    Everlast 200 amp spool gun
    Everlast 250 ex
    H. F. 12x36 lathe
    Grizzly Mill
    10,000 lb two post lift
    Box and Pan Brake
    Bead roller
    jet 5x7 horizontal band saw
    Wilton 14 inch vertical band saw
    Mitec 50 A plasma cutter.
    tool grinder
    20 ton press and press brake
    more power and hand tools then I can list here
    Dodge Neon that runs 10.23 @143 mph in the quater
    70 Chevelle convert
    It took 62 years But I finally have my dream Garage

  13. #13

    Default

    Quote Originally Posted by Ram48 View Post
    James
    You have a tig and a cooler Why not make a cover and paint it any color you wish.
    Well, i might just do that.
    James Swanson

    Millermatic 135
    (saving for a Power pro 256)
    Linde HDA200
    Custom water cooler and cart

  14. #14

    Default Its all done and works great.

    Here are pictures of my completed cooler. I was shooting for $225 when completed but decided to upgrade a few fittings and use better hose so the final cost was just under $250. which includes the parts needed to convert the Wp-20 torch. It works real well. I practiced quite a bit and the torch was always at room temp and the water in the tank was cool.
    I will build a case for it soon but have friend and his 1962 Mini cooper arriving tomorrow so I will be playing with that for a while doing the aluminum interior and a few other things I am sure.
    Last edited by Ram48; 05-04-2011 at 06:06 PM.
    Everlast I mig 205
    Everlast 200 amp spool gun
    Everlast 250 ex
    H. F. 12x36 lathe
    Grizzly Mill
    10,000 lb two post lift
    Box and Pan Brake
    Bead roller
    jet 5x7 horizontal band saw
    Wilton 14 inch vertical band saw
    Mitec 50 A plasma cutter.
    tool grinder
    20 ton press and press brake
    more power and hand tools then I can list here
    Dodge Neon that runs 10.23 @143 mph in the quater
    70 Chevelle convert
    It took 62 years But I finally have my dream Garage

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