Share
Results 1 to 20 of 72

Thread: Anything new on foot pedal designs???

Threaded View

Previous Post Previous Post   Next Post Next Post
  1. Default

    Don't flip the pot, you just have to reverse the two outer wires on the pot; leave the center wire at the center. Reversing the outer wires will reverse the logic of how it operates. Furthermore, if the full travel of the pedal does not move the pot through its full travel, you will have a slightly limited amp window.. you will not be able to hit both min and max amps on the pedal with the available stroke.

    In linear 50k pots, digikey http://search.digikey.com/scripts/Dk...=potentiometer
    has 250 260 280 295 300 312 314 degree rotation pots. Some will be easier to mount than others.

    You can get an idea of the actual rotation. Count the number of teeth on the gear that is on the pot. Count how many of the pot gear teeth are contacted by the gear that turns the gear on the pot.
    Pot_Rotation = 360 * (Contacted_Teeth / Total_Teeth)
    Suppose the gear has 24 teeth, and 20 of them are contacted.
    You would say 360*(20/24) = 300 degrees.
    You would want a 300 degree pot.

    Another option is to count the pot gear teeth and the teeth on the gear that turns the pot gear. Mark one of the teeth on the gear that turns the pot gear, press the pedal, and count the number of teeth that pass from where you marked. This way you can determine exactly how many degrees of pot rotation you want. This is a very simple and exact approach.

    If you mark a tooth and take a pic of it then move it to the other extreme, and take another pic, I can easily determine the exact number of degrees that it rotated.
    Last edited by parkour; 06-23-2011 at 05:19 AM.

Similar Threads

  1. 250 EX Foot pedal
    By Dick Eue in forum TIG Welding (GTAW/GTAW-P)
    Replies: 5
    Last Post: 09-27-2018, 05:49 PM
  2. Foot Pedal Fix
    By Ron66 in forum TIG Welding (GTAW/GTAW-P)
    Replies: 1
    Last Post: 03-26-2012, 01:29 AM
  3. new foot pedal
    By hesstx in forum TIG Welding (GTAW/GTAW-P)
    Replies: 2
    Last Post: 12-16-2011, 06:26 PM
  4. Bad foot pedal?
    By sth212 in forum TIG Welding (GTAW/GTAW-P)
    Replies: 6
    Last Post: 08-21-2011, 09:50 PM
  5. Old Foot Pedal
    By McClary in forum TIG Welding (GTAW/GTAW-P)
    Replies: 3
    Last Post: 04-26-2010, 11:35 PM

Posting Permissions

  • You may not post new threads
  • You may not post replies
  • You may not post attachments
  • You may not edit your posts
  •