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Thread: Project 3, Solar Tig Welding, from Tritium

  1. #1
    Join Date
    Mar 2011
    Location
    The Boonies of Texas
    Posts
    420

    Default Project 3, Solar Tig Welding, from Tritium

    Below is a pic of 2 razor blades I welded together a few moments ago.
    Click image for larger version. 

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    Ok your asking yourself why am I crowing about a bad looking tig weld on 2 razor blades.

    This weld was done with a 26 series torch, medium gas lens, #8 cup, .040 2% lanthinated tungsten, 7 scfh argon flow, scratch start, 1/2" thick copper backer bar.

    The kicker here is the power source was 2 spare 100 watt solar panels wired in a series.

    Approx 25VDC at 5.25A Torch wired straight polarity.

    I have wanted to try welding with solar panels ever since I put in my array and drew a nice arc one day while wiring them.

    I think the test was very successful given I have less than 36" total tig welding experience to date.

    Now to practice.

    Thurmond
    Last edited by Tritium; 06-21-2011 at 09:19 PM.
    Miller Bobcat 3 Phase,
    Miller Suitcase X-Treme 12VS wire feeder for the Bobcat with M-25 300A .045" gun / Bernard 400A 5/64" wire mig gun .
    26 series gas cooled TIG torch, setup for quick connect to Bobcat.
    17 series gas cooled Tig Torch for Low Amp Solar Tig (Direct Solar Panel Powered Tig welding)
    Hobart Handler 187 Mig / Fluxcore
    EVERLAST PowerUltra 205P
    EVERLAST PowerTig 250 EXT 2013 Model

  2. #2

    Default

    Hey,
    I wonder what kind of efficiency you could get by powering the solar panel with the arc flash? You may have created a perpetual machine here. lol.

  3. #3
    Join Date
    Mar 2011
    Location
    The Boonies of Texas
    Posts
    420

    Default

    There was not much arc flash. I could almost use dark shades for welding with it. My Harbor Freight cheapy helmet works great at 5A though.

    Thurmond
    Miller Bobcat 3 Phase,
    Miller Suitcase X-Treme 12VS wire feeder for the Bobcat with M-25 300A .045" gun / Bernard 400A 5/64" wire mig gun .
    26 series gas cooled TIG torch, setup for quick connect to Bobcat.
    17 series gas cooled Tig Torch for Low Amp Solar Tig (Direct Solar Panel Powered Tig welding)
    Hobart Handler 187 Mig / Fluxcore
    EVERLAST PowerUltra 205P
    EVERLAST PowerTig 250 EXT 2013 Model

  4. #4
    Join Date
    Oct 2010
    Location
    Northern Virginia
    Posts
    1,323

    Default

    I saw that "low amp solar TIG" addition to your tag line and meant to ask you about it. Green welding, who'd'a thunk it. Next you'll be welding razor blades with a transformer from a neon sign!
    DaveO
    Oxweld oxy acet gear
    IMIG 200
    PowerTIG 210 EXT... Amazing!

  5. #5

    Default

    hmmm... I might have to try this out. you know this more thoroughly than I, but Texas has LOTS of sun. if I could get 20A, I'd be golden
    McGuire Irvine
    Crow Motor Co.

    Lincoln powermig 225 (work)

  6. #6
    Join Date
    Mar 2011
    Location
    The Boonies of Texas
    Posts
    420

    Default

    20A You need 3, 27V 8A 200 watt panels wired in parallel. See http://sunelec.com/index.php?main_pa...oducts_id=1657

    Thurmond
    Miller Bobcat 3 Phase,
    Miller Suitcase X-Treme 12VS wire feeder for the Bobcat with M-25 300A .045" gun / Bernard 400A 5/64" wire mig gun .
    26 series gas cooled TIG torch, setup for quick connect to Bobcat.
    17 series gas cooled Tig Torch for Low Amp Solar Tig (Direct Solar Panel Powered Tig welding)
    Hobart Handler 187 Mig / Fluxcore
    EVERLAST PowerUltra 205P
    EVERLAST PowerTig 250 EXT 2013 Model

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