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Thread: DIY Cooler - What fittings to use?

  1. #1

    Default DIY Cooler - What fittings to use?

    Noobie here. I've got a Power Tig 250 EX on order. While I'm waiting for it to arrive, I'm building a cooler. Have got just about everything I need, but I need to know what type of fittings to use to interface with the torch and where to get them. I want it to be plug and play with the torch when it arrives. Sorry if this has already been answered.
    Thanks
    -RP

  2. Default

    Two 1/8" barb fittings. The torch just has two bare hoses with nothing on the ends. That is at least how mine was.

    Check out this thread. http://www.everlastgenerators.com/fo...ghlight=cooler The black hoses in the two pictures are all you get.
    Last edited by parkour; 09-19-2011 at 09:48 AM.

  3. #3

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    HI
    Here is what I used and seem to be acceptable to those I refered to.
    http://www.usplastic.com/catalog/ite...3885&catid=926
    I used the first and third listing 60464 and 60466 for my torch and cooler hoses. The cooler hoses were 1/4" ID and 3/8" OD
    also the clamps I used are on ebay type in this auction number to see them 160240743219 and auction number 150211757636 for the cooler hoses
    I also used them on the pressure gauge so I could install/remove it easly.
    have fun
    Tom
    Attached Thumbnails Attached Thumbnails Click image for larger version. 

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    Last edited by acourtjester; 09-19-2011 at 05:08 PM. Reason: added info

    Everlast PM256
    Millermatic 180
    Hypertherm PowerMax 65 with machine torch
    Longevity Force Cut 80I
    DIY CNC table for plasma/routing
    13" metal lathe
    Small Mill
    ect, ect.

  4. #4

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    I was thinking of building my own tig cooler. I still might but I really like the idea of the direct connect to the back of the Powertig 250EX for the cooler they sell. It is on when the tig machine is on and that takes one more thing to think about out of the equation. If I can find a 240 volt small electric motor to run a pump, then I may still build it. But for the price, I can't see building one right now because the price of the parts is about where I would be if I bought a new cooler from Everlast. Plus the one from Everlast is green, 240 volts and looks cool too! I know the coolers are hard to come by so I still might build one if I can't wait. Right now I'm cooling with the old stand by garden hose.
    Powertig 250EX
    Powerplasma 50
    Hobart Handler 210 with spoolgun
    Cobra 2000 / Henrob O/A torch
    Drill press / metal brake / 36 ton air hydraulic press
    Franzinated modified Craftsman 33 compressor
    Lots of other metal working tools

  5. #5

    Default

    Thanks guys, that what I needed to know. I lucked out and found a carbonator locally for $50, so with that and some of the other junk I've got laying around, I should end up with right at a $100 into it total. At that I can't not do it.
    -RP

  6. #6

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    Quote Originally Posted by acourtjester View Post
    What torch is that with the blue and red hoses? I have never seen them in colours, only black.
    Jason
    Everlast 255EXT - Perfection
    Everlast PowerPro 256 - UPS Demolished
    Everlast MTS200s
    12 Ton Shop Press
    DeWalt Hand Tools/ChopSaw

  7. #7

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    Torch is from Ebay I wanted a 25' and a smaller torch then came with my PM256.
    Its a WP-18 and easy to find consumables too. Works fine with my DIY cooler.

    have fun
    Tom

    Everlast PM256
    Millermatic 180
    Hypertherm PowerMax 65 with machine torch
    Longevity Force Cut 80I
    DIY CNC table for plasma/routing
    13" metal lathe
    Small Mill
    ect, ect.

  8. #8
    Join Date
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    Location
    Middleburg Florida
    Posts
    556

    Default

    Quote Originally Posted by RP62 View Post
    I lucked out and found a carbonator locally for $50, so with that and some of the other junk I've got laying around, I should end up with right at a $100 into it total. At that I can't not do it.
    -RP
    Carbonator? How does that fit in, or was it just the parts from that (which ones)?
    Trip Bauer
    Former USN HT
    Everlast 200DX New Model
    Hobart Handler 125 MIG
    Van Norman #12
    Atlas 12" engine lathe
    '98 RoadKing - 84 Ironhead - 59 Ironhead

  9. #9

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    Quote Originally Posted by Trip59 View Post
    Carbonator? How does that fit in, or was it just the parts from that (which ones)?
    A carbonator from a soda fountain uses the same type pump as many tig coolers. Usually comes with pump, motor and tank.
    2013 250EX : SSC Pedal : I-MIG 250P 20' Profax gun : Power Plasma 60 p80 torch : 3M Speedglas 9100XX : Evolution Rage 3 DB cold saw

  10. #10

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    Quote Originally Posted by zoama585 View Post
    A carbonator from a soda fountain uses the same type pump as many tig coolers. Usually comes with pump, motor and tank.
    Interesting... That seems like it may be a good idea to target for those building their own coolers. I will keep that in mind incase I build my own cooler later.
    Jason
    Everlast 255EXT - Perfection
    Everlast PowerPro 256 - UPS Demolished
    Everlast MTS200s
    12 Ton Shop Press
    DeWalt Hand Tools/ChopSaw

  11. #11

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    Quote Originally Posted by Jason View Post
    Interesting... That seems like it may be a good idea to target for those building their own coolers. I will keep that in mind incase I build my own cooler later.
    Just search for carbonator on craigslist or ebay.
    2013 250EX : SSC Pedal : I-MIG 250P 20' Profax gun : Power Plasma 60 p80 torch : 3M Speedglas 9100XX : Evolution Rage 3 DB cold saw

  12. #12

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    When looking on Ebay just look for a Procon pump it shows both pumps and motors for them.
    My first cooler was when I bough a complete new carbonize that gave me the pump, motor, and tank but it was expensive about $190. With shipping.
    The next one I built I bought the part separately about $120 for pump and motor.

    have fun
    Tom

    Everlast PM256
    Millermatic 180
    Hypertherm PowerMax 65 with machine torch
    Longevity Force Cut 80I
    DIY CNC table for plasma/routing
    13" metal lathe
    Small Mill
    ect, ect.

  13. #13

    Default

    On the procon pumps, great pumps.

    I was shocked when I got a procon pump from Grainger no less (local and in stock) for $90. They were $135+ on the net new.

    I needed to repair a cooler with a bad set of blades. I figured all the searching online and pray it works, if I could find one, $90 was fine by me and a warranty too.
    Mike R.
    Email: admineverlast@everlastwelders.com
    www.everlastgenerators.com
    www.everlastwelders.com
    877-755-9353 x203
    M-F 12 - 7PM PST
    FYI: PP50, PP80, IMIG-200, IMIG-250P, 210EXT and 255EXT.

  14. Default

    Check your freon levels if your cooler is not providing you with cold water any longer. If it appears that there is a problem with Freon, you need a professional to fill the freon. Only those with appropriate certifications are legally licensed to handle freon.

  15. #15

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    Martinnman,

    I think they are talking water coolers for a TIG torch, not a refrigerated air dryer for plasma.
    Mike R.
    Email: admineverlast@everlastwelders.com
    www.everlastgenerators.com
    www.everlastwelders.com
    877-755-9353 x203
    M-F 12 - 7PM PST
    FYI: PP50, PP80, IMIG-200, IMIG-250P, 210EXT and 255EXT.

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