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Thread: Wastegate Flange Project

  1. #1

    Default Wastegate Flange Project

    Well a buddy of mine bought this up pipe for his 09' WRX and it came with a flange for a 44mm tial wastegate. He bought a wyntomn wastegate and of course the flanges were different. So we used a hack saw to saw off the old flange at the welds and I decided I would weld on the new flange for him.

    The machine was running at about 70 amps with about 10-20 pulses a second. Here are some pictures during the process.

    Here is a picture of the up pipe with the old flange cut off and the new flange to be welded on.






    Here are a couple pictures of the final product.





    Brandon Raineri
    The Pennsylvania State University
    Studying Industrial Engineering

    Everlast PowerPro 205
    Everlast I-Mig 200
    SpeedGlas 9100x
    Milwaukee 14" Dry Cut Saw
    Craftsman 6"x48" Belt Sander with 9" Disc Sander

  2. #2

    Default

    Thats what I like about having a welder. You can make anything work..
    Aloha from Hawaii
    PowerTig 250EX
    A wallet that still has something in it from the great value I got!

  3. #3

    Default

    That looks great, what filler did you use. I want to start playing with all that
    Journeyman welder
    250EX
    Power plasma 60
    horizontal band saw
    Miller digital elite 'wicked' lid

  4. #4

    Default

    Thats nice looking. Any idea what stainless alloy is?
    Its nice being able to making things work at your hearts desire, isn't it.
    Everlast lx225
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    130 chicago electric tig welder
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    In need of nice TIG machine. drooling over PowerTig 250ex

  5. #5

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    yeah its very nice to be able to just do whatever and make it work. I believe the up pipe is 16ga T-304 and the filler used was 1/16 308L
    Brandon Raineri
    The Pennsylvania State University
    Studying Industrial Engineering

    Everlast PowerPro 205
    Everlast I-Mig 200
    SpeedGlas 9100x
    Milwaukee 14" Dry Cut Saw
    Craftsman 6"x48" Belt Sander with 9" Disc Sander

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