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Thread: Welding Extension Cord

  1. Default Welding Extension Cord

    Any suggestions on an affordable option to extension cord for 50amp 25' extension cord?

  2. Default

    I would say the cheepest would be to go to lowes or somewhere and buy 25 feet of wire like is ran to your plug and a couple plugs. Also northern has a welding cord I believe
    Gabe
    everlast power arc 200
    Lincoln electric 225 tombstone
    lawn mowers

  3. #3

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    Well you picked the wrong decade to buy one of those, You could build your own from Home depot parts and a dryer pug, use a Steel box and steel cover on the female end; I will be switching over to this soon. I used a rubber booted plug 10 years ago and now the rubber that covers the lugs has started to crack and I have to unplug it from the wall first because I am nervous to hold on to it to swap out plugs. I recently saw a guy selling a 100' spool of either 10/3 or 8/3 on Craig's list for $90, that was a good deal but I didn't need it. good luck...!
    Miller Challenger 172 Mig
    Soon to be winner of a Powertig 210 EXT

    Wade Mortenson

  4. #4

    Default

    Rather than using a steel box on the end, you can get a plastic one that has the female end in it.We used a cord that was wired into the box and had one of these plastic housings on the end.
    Jason
    Everlast 255EXT - Perfection
    Everlast PowerPro 256 - UPS Demolished
    Everlast MTS200s
    12 Ton Shop Press
    DeWalt Hand Tools/ChopSaw

  5. Default

    I use plastic ends but for a good one ya pay quite a bit for them.
    Gabe
    everlast power arc 200
    Lincoln electric 225 tombstone
    lawn mowers

  6. #6

    Default

    This 25 foot one is on ebay now for $75 delivered. It is not a great deal, but it would work.

    http://www.ebay.com/itm/MIG-TIG-PLAS...item5647bd501a

    Last edited by Joe from NY; 01-15-2012 at 04:41 AM.
    Some of the crap I use to keep busy:

    Everlast 200DX
    Millermatic 211 Mig
    Hypertherm Powermax 30 plasma cutter
    Lincoln Weld-Pak 100
    Century Stick welder
    Oxy set-up with Henrob 2000 torch
    Logan 200 lathe (60 years old)
    Jet band saw
    About 6 Harbor Freight grinders with different discs/wheels/brushes

  7. #7

    Default

    If you really want to see some overkill, read this document from the US Forest Service webpage:

    http://www.fs.fed.us/database/acad/e...sicdesigns.pdf

    i fell asleep after 3 pages
    pages 1 and 7 mention welders
    Some of the crap I use to keep busy:

    Everlast 200DX
    Millermatic 211 Mig
    Hypertherm Powermax 30 plasma cutter
    Lincoln Weld-Pak 100
    Century Stick welder
    Oxy set-up with Henrob 2000 torch
    Logan 200 lathe (60 years old)
    Jet band saw
    About 6 Harbor Freight grinders with different discs/wheels/brushes

  8. Default

    Thanks everyone for their suggestions. Never really thought of Lowes and Home depot and buy the cable to make my own. Probably a little more cost effective. I will look into this as the $75 option on ebay is a bit steep, however an option nonetheless.

    Thanks again everyone.

  9. #9

    Default

    Do you really need a 50a. cord? What are you running?
    Everlast PowerPlasma70
    Hobart Ironman 230
    Lincoln A-D/C 225
    'Classic' Everlast Powertig 200DX 'We don't need no steenkin pre-flow..'
    jakemateer.com

  10. #10

    Default

    [QUOTE=Buggy Chief;20857]Thanks everyone for their suggestions. Never really thought of Lowes and Home depot and buy the cable to make my own. Probably a little more cost effective. I will look into this as the $75 option on ebay is a bit steep, however an option nonetheless.

    Thanks again everyone.[/QUOTE

    By the time you buy the cable adn ends, you'll probably have that in it for a not as nice cord.
    Everlast 200DX
    Everlast PT185
    Shoptask 3-in-1 (not currently in my garage, but I own it...)

    Any day on a motorcycle like this that ends just needing parts and labor is a good day.
    4.82, 158.67mph 1/8th mile 7.350, 200.35mph 1/4 mile

  11. Default

    PP 205. Need 40amp; seems everything is rated either 30amp and 50amp.

  12. #12

    Default

    Looking at the specs, you could get away with a 30a. cord except for the max. starting. I don't know about you, but I pretty much never use my stuff at max. Starting is a momentary surge, you won't cook a cord with it.
    Last edited by Jake98; 01-15-2012 at 04:02 PM.
    Everlast PowerPlasma70
    Hobart Ironman 230
    Lincoln A-D/C 225
    'Classic' Everlast Powertig 200DX 'We don't need no steenkin pre-flow..'
    jakemateer.com

  13. #13

    Default

    Quote Originally Posted by Joe from NY View Post
    This 25 foot one is on ebay now for $75 delivered. It is not a great deal, but it would work.

    http://www.ebay.com/itm/MIG-TIG-PLAS...item5647bd501a

    I've owned this same cord for about four months and I like it. Both ends light up to indicate power.
    2013 250EX : SSC Pedal : I-MIG 250P 20' Profax gun : Power Plasma 60 p80 torch : 3M Speedglas 9100XX : Evolution Rage 3 DB cold saw

  14. #14

    Default

    That one doesn't look like a bad deal. I just bought a 50' 10/3, with the wrong ends, for almost a hundred.
    Everlast PowerPlasma70
    Hobart Ironman 230
    Lincoln A-D/C 225
    'Classic' Everlast Powertig 200DX 'We don't need no steenkin pre-flow..'
    jakemateer.com

  15. Default

    Thanks...found it on Cyberweld $72 w/ free shipping.

  16. #16

    Default Good price

    Thats a good price for 8/3 cable with the price of copper I bought a 50 foot 8/3 off ebay for $120 There is no way you could build one for that price.
    Bill

  17. #17

    Default

    I needed a 220v extension cord and bought this http://www.ebay.com/itm/310364506402#ht_3437wt_1140 I purchased the 6-50R & P ends at Home Depot and made a 25' cord. I then made a 6 foot pigtail to adapt to 110v receptacle. I still have about 65' for a longer 220v extension if/when I need it. The wire is not very flexible in 20 degree F temps, but it was well priced and good quality. Decent seller.

  18. #18
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    Default

    If it's not going to be put through the ringer, you could try just romex 8ga. Probably the cheapest non-aluminum route. plus, you can form it around obstacles and it will somewhat stay put.
    "It's not magic it's experimental, kind of like washing your hands after pooping used to be." -House

    Everlast PowerTig 250EX-arrived 1-26-2012
    Everlast PowerCool W300-arrived 1-26-2012
    Everlast PowerTig 185 Micro-arrived 1-26-2012
    Everlast PowerPlasma 70-arrived 1-26-2012
    ESAB MigMaster 250-borrowed
    HyperTherm 151 AKA "The Light Sabre"
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  19. #19

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    Quote Originally Posted by hooda View Post
    If it's not going to be put through the ringer, you could try just romex 8ga. Probably the cheapest non-aluminum route. plus, you can form it around obstacles and it will somewhat stay put.
    Or double up some 12 or 14 ga romex with a 4" ziptie every foot.
    2013 250EX : SSC Pedal : I-MIG 250P 20' Profax gun : Power Plasma 60 p80 torch : 3M Speedglas 9100XX : Evolution Rage 3 DB cold saw

  20. #20

    Default

    You could get by with romex or 10/3 cord but I try to buy the best my wallet will allow and buy it once. If I could afford Snap-on tools thats what I would buy but can't so get by with craftsman but I sure as hell don't buy crap tools that you use once and throw away. Don't cheap out on something that will kill you or burn your shop down. Just my 2 cents worth
    Bill

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