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Thread: low hydrogen rod

  1. #1

    Default low hydrogen rod

    what is the purpose of the use of a low hydrogen rod? does the low hydrogen content make it flow better?

  2. #2

    Default

    Hydrogen is an enemy of welding. Steel and hydrogen have an affinity for one another. The result is called Hydrogen embrittlement. The effect that you will normally see form hydrogen introduction into the weld is sudden failure or cracking.

    Water as we all know is loaded with hydrogen. Moisture in certain rods causes a lot of issues, when the hydrogen is broken down into its elemental form through electrolysis via the welding arc, it will get trapped into the weld and cause problems.

    7018's are considered low hydrogen due to their manufacturing technique and metal composition. These are exceptionally smooth welding rods capable of beautiful welds and are strongly joined.

    However, lo-hi rods such as the 7018 are only truly low if they are kept from moisture and in a rod oven until they are ready to be used. Typically 7018's will only be low high for about 8 hours outside the oven.

    The paper boxes and platic boxes that so many lo-hi rods come in are NOT designed to keep moisture out. Tedius prebaking and drying out of the rods must be done to restore the Lo-hi properties. I don't recommend buying them in this form...although they will weld fine, you don't get the lo-hi benefits. Buy only sealed metal cans. Typical rods like this are found in the Lincoln Excalibur series. Once the can is opened the rods must be used within 8-10 hours or put into a rod oven for long term storage.

    A 7018 is a good choice for a beginner as it welds smooth and nearly as flawlessly as a 6013 or 7014 rod. But it can be difficult and like to stick from time to time as well.

  3. Default

    WHAT??? So 7018 used in pipeline welding is only for beginners??? Somebody is smoking crack or I need to start smoking it too make sense of this comment!

  4. Default

    Performance didn't say 7018 are only for beginners. He said that they are good for beginners.

    I would say that he pointed out that they are best for experts because average joe's don't have rod ovens.

    I have seen moisture resistance 7018 rods advertised but I haven't used them or talked to any one who has. I also don't know how moisture resistant they are.

    Eric

  5. #5

    Default

    E7018-1 h4r is a very low hydrogen rod. The 4 is for the ml's of difussable (whatever that means...I believe it is referring to actual H20) hydrogen in 100 grams of weld metal, which is the lowest rating. The r is for moisture resistant.
    A r rod is good for a 10 hour shift out of the oven or fresh from the can. A regular 7018 is good for only 2.

    No, I wasn't trying to say a 7018 is for beginners only.

    I was saying it is a good rod for a beginner to weld with. Even if he or she cannot provide a suitable storage environment for the rods... I.E. anything that comes from a box or plastic sleeve, will still be good to make good "looking" welds. The manipulation will remain basically the same whether the rod is dry or not. The only thing different will be the end strenth of the weld and the possibility of hydrogen cracking in the root of the weld.

  6. Default

    Ah thanks for clarifying. Guess I don't need to smoke crack now!
    Last edited by smackdaddy; 10-09-2009 at 05:32 PM.

  7. #7

    Default

    Please do not smoke crack, weld cracks.

    Glad you guys got into this little debate. My son wants to TIG in the morning and I thought I would throw a little MMA in there for fun. This reminded me to throw some (yes) 7018 in the oven for a bit. Since it is new to him, I think the 7018 is good for him to start. Maybe a couple 6011 or 6010 for fun as well.
    Mike R.
    Email: admineverlast@everlastwelders.com
    www.everlastgenerators.com
    www.everlastwelders.com
    877-755-9353 x203
    M-F 12 - 7PM PST
    FYI: PP50, PP80, IMIG-200, IMIG-250P, 210EXT and 255EXT.

  8. Default

    By using an oven, is the water content you're trying to get rid of in the rod or flux?

    I was just wondering if I could just knock the flux off my 7018 and use it for TIG?..or do I still have to put it in the oven?
    Charlie

    Everlast 225 LX
    Everlast PP 50

    HF 130 TIG/90 ARC
    HF 90 fluxcore

    ATX MIG (don't ask)

  9. #9

    Default

    The moisture gets in the flux. The oven will dry them out.
    Mike R.
    Email: admineverlast@everlastwelders.com
    www.everlastgenerators.com
    www.everlastwelders.com
    877-755-9353 x203
    M-F 12 - 7PM PST
    FYI: PP50, PP80, IMIG-200, IMIG-250P, 210EXT and 255EXT.

  10. #10

    Default

    You are trying to keep out the moisture. But rebaking rods that have been wet is ticklish at best....Many times what you have happen is that the rebaked flux will fall off with the slightest contact.

    No, don't reuse 7018 for tig. Tig rods have special deoxidizers in the rod that make them suitable for use in tig. Don't use it unless you are practicing, and then, you probably won't get the same kind of results. Now, Mig wire yes, you probably could use it since it is very similar. But I would not use STick electrodes without the flux, not 7018 at least. (I have used cast rods to stick a little bit of cast back together after knocking the flux off, but that is another ball of wax).

  11. Default

    OK, Got about 20 lbs left in the can and put it in the oven last night. Brought it up to 300* for a while and turned the oven off. I'll test it today.
    Charlie

    Everlast 225 LX
    Everlast PP 50

    HF 130 TIG/90 ARC
    HF 90 fluxcore

    ATX MIG (don't ask)

  12. #12

    Default

    Rebake must be done higher than that or no good. Must reach about 600 degrees. This is NOT and endorsement of their products, but you can see what I mean. This is helpful and accurate info, even if it is on a commercial site selling ovens. http://www.keenovens.com/articles/7018-storage.htm

    Read parts 1 and 2
    Last edited by performance; 01-27-2010 at 09:58 PM.

  13. #13

    Default not so keene on keen

    Quote Originally Posted by performance View Post
    Rebake must be done higher than that or no good. Must reach about 600 degrees. This is NOT and endorsement of their products, but you can see what I mean. This is helpful and accurate info, even if it is on a commercial site selling ovens. http://www.keenovens.com/articles/7018-storage.htm

    Read parts 1 and 2
    I read the keen article and the guy is absolutely clueless when he says a home oven needs a fire extinguisher to go up to 600 degrees. It appears the author doesn't know that most modern home ovens are self cleaning and will reach well over 900 degrees in self cleaning mode and that the self cleaning ovens have an interlock that will not let you open them above 600 degrees.

  14. #14

    Default

    He is talking about toaster ovens I believe, as many of them are what is used to rebake rods. At least from what i took it to mean.

  15. #15
    Join Date
    Mar 2011
    Location
    mission viejo CA
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    Default

    Quote Originally Posted by jtybt View Post
    By using an oven, is the water content you're trying to get rid of in the rod or flux?

    I was just wondering if I could just knock the flux off my 7018 and use it for TIG?..or do I still have to put it in the oven?
    be it 6010 7018 6012 6013 all rod is manufactured using the same core wire the only difference is the flux coating
    Lincoln precision tig 275
    Miller Syncrowave 350 Tig
    Miller 250 Mig
    old miller 200 Mig
    HF 151 Mig
    HF 100 FC
    Victor Journeyman Oxy/Ace set up
    Bunch of tools of the trade to much to list

  16. #16
    Join Date
    Mar 2011
    Location
    mission viejo CA
    Posts
    92

    Default

    Quote Originally Posted by performance View Post
    Rebake must be done higher than that or no good. Must reach about 600 degrees. This is NOT and endorsement of their products, but you can see what I mean. This is helpful and accurate info, even if it is on a commercial site selling ovens. http://www.keenovens.com/articles/7018-storage.htm

    Read parts 1 and 2
    600 deg some are 800 deg and the time in oven depends on if its 70 80 90 series rod i doubt your toaster oven is going to hit 600-800 degrees mind you these are rebake temps and not maintiance temps and can only be rebaked one time as per aws code
    Lincoln precision tig 275
    Miller Syncrowave 350 Tig
    Miller 250 Mig
    old miller 200 Mig
    HF 151 Mig
    HF 100 FC
    Victor Journeyman Oxy/Ace set up
    Bunch of tools of the trade to much to list

  17. #17
    Join Date
    Oct 2009
    Location
    Too far North! Midwest USA
    Posts
    59

    Default Dry Rods

    Quote Originally Posted by Wookie View Post
    be it 6010 7018 6012 6013 all rod is manufactured using the same core wire the only difference is the flux coating
    I guess things have changed. The 60 and the 70 is in thousands of pounds of tensile strength.

    To store my rods I'm cheap so I open a can of rods and put them in a vacuum sealer bag.
    The packs are from 5 to 25 rods.
    I roll out about 5-6 inches longer than the rods and seal one end for the bottom. Then place 5-25 rods in a column and use my temp controlled solder iron at 445 degrees and seal next to the first column then add the next 5-25 rods and do the seal job till the bag is full about 4-6 columns then seal the top entry.
    They won't vacuum seal well but seal as individual sleeves, need 5 rods cut that column open and so on.
    It takes a while to do but doesn't come close to the cost of 10-50 pounds of rod!!
    Thanks
    dwdw

  18. #18

    Default

    Quote Originally Posted by Wookie View Post
    be it 6010 7018 6012 6013 all rod is manufactured using the same core wire the only difference is the flux coating
    Wookie,

    I can assure you that is NOT correct. 60, 70,80, and 100 prefixes refer to tensile strength, and composition of filler metal according to the AWS who helped define the current system we use in the US.

  19. #19

    Default

    Here is the difference between tig/mig metal and stick welding rods. The info came from Esab's website.

    This is for a regular 7018.

    C 0.045 %
    Mn 1.1 %
    Si 0.4 %
    P 0.015 %
    S 0.014 %

    This is for ER70s-6.

    C 0.08 %
    Mn 1.40 %
    Si 0.80 %
    P 0.010 %
    S 0.001 %
    Cu 0.10 %

    The Mn (Manganese) and Si (Silicon) act as deoxidizers and take care of any oxygen in the weld metal.
    Everlast lx225
    Hobart Handler 210 with spool gun
    Hobart Stickmate LX
    Thermal Arc 400GMS
    40 amp Northern Tools plasma torch
    130 chicago electric tig welder
    90 amp chicago electric flux mig
    10"-22" Grizzly lathe
    15"-5.5" Grizzly vertical end mill

    In need of nice TIG machine. drooling over PowerTig 250ex

  20. Default

    I heard that aboard any navy ship that if they open a can of 7018 rod, they use what they need and if the whole can don't get burnt they toss it overboard. Anyone know if thius is true?
    Miller Dialarc 250
    ESAB Migmaster250
    Smith Heavy Duty OXY/ACETYLENE outfit
    Arcair gouging set

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