Zip line trolley

[DaveO]

This is a quick and fun build- I've had the idea to set up a zip line ever since we had fun on a zip line at a picnic last summer. Zip line trolleys, the part that skims along the cable, retail from "stupid" to "insane" so I picked up some pulleys at McMaster (thanks again, Sportbike), some construction ties and hardware at the Home Deep, and started assembling.

I attached the two ties to a chunk of 2x4 before drilling so they'd result in a mirror image, and line up nicely. The pulley axle holes are 3/8" so I bought hardware to match. Then a quick monkey swing: traced the bottom of a bucket onto some leftover plywood, jigsawed and sanded, then a hole drilled for the rope. I had 50' of 1/4" cable so I attached a thimble and clamps to have loops in the ends; I roped one end of the cable to a tree and used a cable puller as a tensioner at the other end.

All in, about $20 for the cable, maybe $10 for hardware, and $13 for pulleys (I forget what shipping was from McMaster, but reasonable). Smile on 6 y.o., priceless. Next step is to get a 100' or better cable, because 50' is just too short!

[kenwhite]

Looks lke a fun time!

Instead of a bolt to hold the line, you could use a shackle instead and it would reduce the possibility of cutting the line.

I think I might make one for the grandkids.

[DaveO]

Agreed, that bolt's been on my mind too, and try not to notice the rope fraying in that third pic. I was at the HD looking for hardware and got a phone call from my wife, problem at school so had to move fast, and forgot the smooth axle for the swing. But I take it down completely after every use, so I'm able to inspect all the parts for safety every time I set it up.

[67cudafb]

Looks like fun, These things are cheap to build but expensive to buy do to the F###### lawyers and dumb a##es that get hurt then they want to sue the company that builds them I am sure the have to carry big insurance and thats what drives the cost of such items. AGH LAWYERS the world would be a better place without them.

[sportbike]

Looks good...simple. Can't beat McMaster Carr for a one stop shop.
Most everything is in stock and shipping is usually very reasonable.