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Thread: Welding: Rod-to-Rod Jig

  1. Default Welding: Rod-to-Rod Jig

    I got this rod to rod jig idea off another site and thought it was pretty good. My jig is made of 1” aluminum angle (because that is what I had), the window is 2” long and the total length is 4” long. I had a couple of short SS 3/8” rods lying around and did not want to cut a larger piece down. I beveled the ends to be welded on the lathe, clamped them in the jig, welded them together and finished the rod off on the lathe.
    Pic 1 &2 – Two pieces beveled and clamped in the jig (top and bottom view).
    Click image for larger version. 

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    Pic 3 – Welded pieces after wire brushing.
    Click image for larger version. 

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    Pic 4 – Finished rod, just a couple of pits I didn’t fill in.
    Click image for larger version. 

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    It was a very easy to align the rods and the final produce spun pretty true in the lathe.
    PowerPro 205
    9" South Bend Lathe
    Enco Mill/Drill
    Evolution Rage 2

  2. #2

    Default

    I like it!! Thanks for posting it, I like gadgets!
    PowerTig 250EX
    Power I-MIG 200
    Power Plasma 50
    It's what you learn, After you know it all, that counts!

  3. #3

    Default

    That's one I have used for years, for welding up axles for trailers square and other things. It works for square tubing or almost anything for holding and aligning correctly

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