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Thread: Need some help with wiring my I-MIG 200 pigtails?

  1. Default

    CG,

    NO !!!!!

    You will be in serious danger of electrocuting yourself !!!

    When you plug in one of your cords, you have live male pins on the other end.

    STOP !!!

    rivets

  2. Default

    Okay, now that I've calmed down, here's what you need to do.

    You need the male plug on the welder and a mating female receptacle on each of your cords.
    In fact, if your welder cord is long enough to reach its dedicated 50 amp outlet, you only need the one cord for 120 volt operation.

    rivets

  3. #23

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    Quote Originally Posted by Rivets View Post
    Okay, now that I've calmed down, here's what you need to do.

    You need the male plug on the welder and a mating female receptacle on each of your cords.
    In fact, if your welder cord is long enough to reach its dedicated 50 amp outlet, you only need the one cord for 120 volt operation.

    rivets
    I'm sure he's going to plug the adapter to the welder cord first, but it would have been better to have the male end on the machine.
    2013 250EX : SSC Pedal : I-MIG 250P 20' Profax gun : Power Plasma 60 p80 torch : 3M Speedglas 9100XX : Evolution Rage 3 DB cold saw

  4. Default

    Quote Originally Posted by zoama585 View Post
    I'm sure he's going to plug the adapter to the welder cord first, but it would have been better to have the male end on the machine.
    Yes, but Murphy's Law is lurking, waiting to pounce.
    Those cords are a danger. Why tempt fate ?

    rivets

  5. Default

    I agree with Rivets having a plug to plug could hurt someone. I think you need a 6-50 Plug on the welder, a 6-50 Receptacle to 5-15 Plug for the pig tail to a 120v outlet and a 6-50 Receptacle to twist lock plug for the generator. Just my $.02.
    PowerPro 205
    9" South Bend Lathe
    Enco Mill/Drill
    Evolution Rage 2

  6. #26

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    Quote Originally Posted by Rivets View Post
    Why tempt fate ?

    rivets
    Liberty and the pursuit of happiness.
    2013 250EX : SSC Pedal : I-MIG 250P 20' Profax gun : Power Plasma 60 p80 torch : 3M Speedglas 9100XX : Evolution Rage 3 DB cold saw

  7. #27

    Default

    lol... I told you guys I don't do wiring correctly!!! lol


    Ok... So I'll just change it around a little and I'll be good. Thanks Dave O, and thanks everyone else for not wanting me to die!!!
    PowerTig 250EX
    Power I-MIG 200
    Power Plasma 50
    It's what you learn, After you know it all, that counts!

  8. #28

    Default

    Quote Originally Posted by zoama585 View Post
    I'm sure he's going to plug the adapter to the welder cord first, but it would have been better to have the male end on the machine.
    Yes I am but I get it. Never thought about it but that could be dangerous.
    PowerTig 250EX
    Power I-MIG 200
    Power Plasma 50
    It's what you learn, After you know it all, that counts!

  9. Default

    Quote Originally Posted by zoama585 View Post
    Liberty and the pursuit of happiness.
    Absolutely.

    Now @ CG, kill those pics lest someone comes to grief in their quest for Liberty and the pursuit of Shockiness.

    Thanks,
    rivets

  10. #30

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    Quote Originally Posted by Rivets View Post
    Absolutely.

    Now @ CG, kill those pics lest someone comes to grief in their quest for Liberty and the pursuit of Shockiness.

    Thanks,
    rivets

    LOL and good advice...

    __________________________
    Everlast Power I-MIG 200
    Everlast PowerUltra 205P
    Everlast SM 200-N
    Thermal Dynamics Cutmaster 42

  11. #31

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    Quote Originally Posted by kenwhite View Post
    LOL and good advice...

    Here's some more... Protect me from someone else - Protect someone else from me - Don't try to protect me from me.
    2013 250EX : SSC Pedal : I-MIG 250P 20' Profax gun : Power Plasma 60 p80 torch : 3M Speedglas 9100XX : Evolution Rage 3 DB cold saw

  12. #32

    Default

    Quote Originally Posted by zoama585 View Post
    Here's some more... Protect me from someone else - Protect someone else from me - Don't try to protect me from me.
    I'm sure CGINC would probably be safe, but someone else might decide to handle his tool and they may not fair quite as well...

    Oh, and I 100% agree with your philosophy and quotes...

    __________________________
    Everlast Power I-MIG 200
    Everlast PowerUltra 205P
    Everlast SM 200-N
    Thermal Dynamics Cutmaster 42

  13. #33

    Default

    why not just buy the miller input cable and plug kit only like a 100 bucks then is safe and looks nice , here is were you can buy cords and plugs http://www.brwelder.com/indextemplat...&SubCategory=8 those MOTOR GUARD FILTER # M-26 are nice i use one for dry clean air for my plasma cutter
    Last edited by Rodsmachineshop; 04-04-2012 at 02:08 AM.

  14. #34

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    Quote Originally Posted by Rodsmachineshop View Post
    why not just buy the miller input cable and plug kit only like a 100 bucks then is safe and looks nice , here is were you can buy cords and plugs http://www.brwelder.com/indextemplat...&SubCategory=8 those MOTOR GUARD FILTER # M-26 are nice i use one for dry clean air for my plasma cutter
    That does look like a nice deal. These dual voltage machines are quite interesting... But he does have the plugs already.

    The double ended ones look pretty spooky....

    BTW what voltage are you going to use when you hook it up to the generator??? The 220 plugs have a 4 pin twist lock on the generator.

    Had me kind of curious when you showed X and Y on the twist lock.... A 3 phase plug????? Mine 3 phase plugs I thought were 4 pin with ground.

    BTW when you were asking about wiring up connectors, when I replied I thought you were asking something different... I always wanted to put a square metal box on the end of an extension cord. That way you could plug in your welder and then have an extra couple 110 outlets for a grinder or such.
    Shade tree MIG welder.
    Now a Shade tree TIG welder.

  15. #35

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    Quote Originally Posted by kenwhite View Post
    LOL and good advice...

    Safety is safety. We really do not want to see anyone get shocked in pursuit of welding. You know to plug in the welder side first, others might not.

    Might want kill the pictures so they must read rather be visual and zapped.
    Mike R.
    Email: admineverlast@everlastwelders.com
    www.everlastgenerators.com
    www.everlastwelders.com
    877-755-9353 x203
    M-F 12 - 7PM PST
    FYI: PP50, PP80, IMIG-200, IMIG-250P, 210EXT and 255EXT.

  16. #36

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    Quote Originally Posted by Rodsmachineshop View Post
    why not just buy the miller input cable and plug kit only like a 100 bucks then is safe and looks nice , here is were you can buy cords and plugs http://www.brwelder.com/indextemplat...&SubCategory=8 those MOTOR GUARD FILTER # M-26 are nice i use one for dry clean air for my plasma cutter
    Where were you a couple pages ago... I've got $100 in what I have now
    PowerTig 250EX
    Power I-MIG 200
    Power Plasma 50
    It's what you learn, After you know it all, that counts!

  17. #37

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    Quote Originally Posted by Brian Ski View Post
    ...Had me kind of curious when you showed X and Y on the twist lock.... A 3 phase plug????? Mine 3 phase plugs I thought were 4 pin with ground...
    That is a 240 VAC single phase plug - 2 poles and a ground.
    __________________________
    Everlast Power I-MIG 200
    Everlast PowerUltra 205P
    Everlast SM 200-N
    Thermal Dynamics Cutmaster 42

  18. #38
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    Default

    Quote Originally Posted by CGCINC View Post
    I've got $100 in what I have now
    Yes, but try putting a dollar value on the practical experience you (and the rest of us) got out of the deal!
    DaveO
    Oxweld oxy acet gear
    IMIG 200
    PowerTIG 210 EXT... Amazing!

  19. #39

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    never could see why darn plugs are so expensive

  20. #40

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    Quote Originally Posted by kenwhite View Post
    That is a 240 VAC single phase plug - 2 poles and a ground.
    The 50A CS style twist locks I use are labeled in a similar fashion: X,Y,W and ground. They are single phase as well.

    Cheers
    Mike
    Power Pro 256

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