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  1. #1

    Default Wire size question...?

    I've been using my IMIG200 with .030 wire in it, 2lb. spools. I'm almost out of my last 2lb. .030 wire and I have an 11lb. roll of .035.
    The .030 wire is all I've used in this welder so this is why I'm asking about the .035.
    I weld thinner material, 1/16", 1/8"..maybe 3/16"... Will the .035 wire be ok to run or should I save it and go get some .030?

    I just don't want to load an 11lb. spool and then have to take it out mid roll if it doesn't work for me...
    PowerTig 250EX
    Power I-MIG 200
    Power Plasma 50
    It's what you learn, After you know it all, that counts!

  2. #2

    Default

    OK... I re-read the above post....

    I know the wire will work fine. I'm just wondering if I'm better off with the thinner wire since most of what I weld is 1/8" or less...
    PowerTig 250EX
    Power I-MIG 200
    Power Plasma 50
    It's what you learn, After you know it all, that counts!

  3. #3

    Default

    1/16 welded with .035 on my i mig 205 , Click image for larger version. 

Name:	engine rebuild and installs.jpg 
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ID:	7108 for exhaust and thin stuff i love .023 . .030 just seems just a tad thick for exhaust tubing welding but works ok .
    Last edited by Rodsmachineshop; 06-13-2012 at 09:39 PM.
    EVERLAST 250 EX , EVERLAST I-MIG 205 , EVERLAST spool gun NOW have 2 EVERLAST POWER PLASMA 50 plasma cutter's , LINCOLN 175HD MIG WELDER , VICTOR TORCH SET and many more tools to many to list

  4. #4

    Default

    So I would probably be better off sticking with the .030 !??!
    PowerTig 250EX
    Power I-MIG 200
    Power Plasma 50
    It's what you learn, After you know it all, that counts!

  5. #5

    Default

    I would if welding 1/16 and 1/8 .035 is sorta a pain to weld thin stuff with , found a place that sells .023 rollers on ebay http://www.ebay.com/itm/MIG-WELDER-W...item19d1770330 he ships usa
    Last edited by Rodsmachineshop; 06-13-2012 at 11:33 PM.
    EVERLAST 250 EX , EVERLAST I-MIG 205 , EVERLAST spool gun NOW have 2 EVERLAST POWER PLASMA 50 plasma cutter's , LINCOLN 175HD MIG WELDER , VICTOR TORCH SET and many more tools to many to list

  6. #6

    Default

    Rod, turn the gas on or get out of the wind man. hahahaha..

    CGCINC, We here (not at Everlast, I actually weld too) always run .030 in the IMIG-200. Never fails. It will run .035 (change volts and wire speed). But I like .030 with that unit. The 205 and 250, they have a little more power and the .035 works well. Burned a lot of .030 in the IMIG250P as well.

    But the IMIG200, I would get 11lbs of .030 myself. And you mentioned all thin metals, or pretty thin. My thoughts anyway.
    Mike R.
    Email: admineverlast@everlastwelders.com
    www.everlastgenerators.com
    www.everlastwelders.com
    877-755-9353 x203
    M-F 12 - 7PM PST
    FYI: PP50, PP80, IMIG-200, IMIG-250P, 210EXT and 255EXT.

  7. #7

    Default

    I run .035 since all most everything i weld is 1/4 or larger , since have my lincoln with .023 for thin stuff
    EVERLAST 250 EX , EVERLAST I-MIG 205 , EVERLAST spool gun NOW have 2 EVERLAST POWER PLASMA 50 plasma cutter's , LINCOLN 175HD MIG WELDER , VICTOR TORCH SET and many more tools to many to list

  8. #8

    Default

    Click image for larger version. 

Name:	engine rebuild and installs 001.jpg 
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Size:	140.4 KB 
ID:	7109its the 2 big swamp coolers running lol big boys 8500 cfm coolers should of saw me getting that big cooler over my door way lol
    Last edited by Rodsmachineshop; 06-13-2012 at 11:47 PM.
    EVERLAST 250 EX , EVERLAST I-MIG 205 , EVERLAST spool gun NOW have 2 EVERLAST POWER PLASMA 50 plasma cutter's , LINCOLN 175HD MIG WELDER , VICTOR TORCH SET and many more tools to many to list

  9. #9

    Default

    Quote Originally Posted by Rodsmachineshop View Post
    Click image for larger version. 

Name:	engine rebuild and installs 001.jpg 
Views:	764 
Size:	140.4 KB 
ID:	7109its the 2 big swamp coolers running lol big boys 8500 cfm coolers should of saw me getting that big cooler over my door way lol
    Too funny. I see where the draft is coming from there. I have the same setup but smaller.
    Mike R.
    Email: admineverlast@everlastwelders.com
    www.everlastgenerators.com
    www.everlastwelders.com
    877-755-9353 x203
    M-F 12 - 7PM PST
    FYI: PP50, PP80, IMIG-200, IMIG-250P, 210EXT and 255EXT.

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