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Thread: Plasma tracing tool

  1. #1

    Smile Plasma tracing tool

    Well got it up and working works good just need to wait fro my foot pedal switch to turn torch on and off , Also going to change the long box arm to aluminum so lighter the the feed rail is fine since is stationary . need to make tracing pen part aluminum since sticks to my work i am tracing since held in place by magnets and the metal pen sticks to the magnetized work. Click image for larger version. 

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    EVERLAST 250 EX , EVERLAST I-MIG 205 , EVERLAST spool gun NOW have 2 EVERLAST POWER PLASMA 50 plasma cutter's , LINCOLN 175HD MIG WELDER , VICTOR TORCH SET and many more tools to many to list

  2. #2
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    Quote Originally Posted by Rodsmachineshop View Post
    Well got it up and working works good just need to wait fro my foot pedal switch to turn torch on and off , Also going to change the long box arm to aluminum so lighter the the feed rail is fine since is stationary . need to make tracing pen part aluminum since sticks to my work i am tracing since held in place by magnets and the metal pen sticks to the magnetized work.
    Looks like you are making good use of those bearings you bought! So it looks like it will trace 1:1 with no scaling, right? Looks like your test circle cutouts came out OK if that's what they are.
    Is it OK to want to break something just so that you can weld it back together?

    Everlast PowerTIG 185 Micro IGBT AC/DC Welder

  3. #3

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    yes 1 to 1 . yes circles came out good .
    EVERLAST 250 EX , EVERLAST I-MIG 205 , EVERLAST spool gun NOW have 2 EVERLAST POWER PLASMA 50 plasma cutter's , LINCOLN 175HD MIG WELDER , VICTOR TORCH SET and many more tools to many to list

  4. #4
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    Quote Originally Posted by Rodsmachineshop View Post
    yes 1 to 1 . yes circles came out good .
    Good implementation. Pantagraphs will multiply any play in the pivots or sway in the arms and affect the quality of the output. There are some implementations of pantagraphs that don't mirror the output - need to change the number of pivots or something like that.
    Is it OK to want to break something just so that you can weld it back together?

    Everlast PowerTIG 185 Micro IGBT AC/DC Welder

  5. #5

    Default

    Pantograph i copied worked sorta ok but everything is reversed when cutting and wasn't 1 to 1 . going to order some aluminum box to replace the long steel one so lighter and better balance when all the way to the right and left when traveling . be nice for making my brackets for the cnc table i want to build
    EVERLAST 250 EX , EVERLAST I-MIG 205 , EVERLAST spool gun NOW have 2 EVERLAST POWER PLASMA 50 plasma cutter's , LINCOLN 175HD MIG WELDER , VICTOR TORCH SET and many more tools to many to list

  6. Default

    Rod do you know why your pantograph didn't cut 1:1? Is it something you can fix relatively easy?
    PowerPro 205
    9" South Bend Lathe
    Enco Mill/Drill
    Evolution Rage 2

  7. #7

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    I didn't like it wasn't smooth when cutting and this works so much better with the roller bearing fixtures
    EVERLAST 250 EX , EVERLAST I-MIG 205 , EVERLAST spool gun NOW have 2 EVERLAST POWER PLASMA 50 plasma cutter's , LINCOLN 175HD MIG WELDER , VICTOR TORCH SET and many more tools to many to list

  8. #8

    Default

    I would like to see this in person ... seems like your on to something really sweet ... if you get it worked out you should patent it and market them ... not everyone can afford cnc ... if you can put out something for the average hobbyist I think they would sell well.
    Powertig 200DX
    Lincoln 180c
    Hobart Handler 125
    Miller Thunderbolt
    and a bunch of other tools

  9. #9
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    Quote Originally Posted by NRM View Post
    Rod do you know why your pantograph didn't cut 1:1? Is it something you can fix relatively easy?
    It has to do with the lengths of the straight edges (and as a side-effect the angles) that make up the pantograph. If you change the lengths, you can make it enlarge, reduce or make it 1:1.

    http://en.wikipedia.org/wiki/Pantograph

    Please be aware that pantographs have at least four joints that can make moving heavier objects a little more problematic and prone to errors if there is any slack in the pivots or if the straight edges aren't rigid.
    Is it OK to want to break something just so that you can weld it back together?

    Everlast PowerTIG 185 Micro IGBT AC/DC Welder

  10. #10
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    Quote Originally Posted by Rodsmachineshop View Post
    Pantograph i copied worked sorta ok but everything is reversed when cutting and wasn't 1 to 1 . going to order some aluminum box to replace the long steel one so lighter and better balance when all the way to the right and left when traveling . be nice for making my brackets for the cnc table i want to build
    Yeah, you've got a good system there. I can see why you wanted the bearings (LOL) ... AND, you have more bearings to make other things. Ever make that horizontal sliding TIG arm brace? Remember, if you start marketing the sliding TIG arm rest, I get a cut!
    Is it OK to want to break something just so that you can weld it back together?

    Everlast PowerTIG 185 Micro IGBT AC/DC Welder

  11. #11

    Default

    Thanks for posting this link ... http://en.wikipedia.org/wiki/Pantograph ... it explains some things I was wondering about ... maybe I'll try to build one myself.
    Powertig 200DX
    Lincoln 180c
    Hobart Handler 125
    Miller Thunderbolt
    and a bunch of other tools

  12. #12

    Default

    well played with the tracer last night and found going to use 1 inch round instead of box since slides with no bearing fixture drag a all for the shorter cross section and for the box that the torch is attached to going to use aluminum since lighter . called my steel supplier and order a 20 foot piece of 1 inch .125 wall aluminum box . not bad priced was only 35 bucks for a aluminum 20' x 1x1 box .125 wall .
    EVERLAST 250 EX , EVERLAST I-MIG 205 , EVERLAST spool gun NOW have 2 EVERLAST POWER PLASMA 50 plasma cutter's , LINCOLN 175HD MIG WELDER , VICTOR TORCH SET and many more tools to many to list

  13. #13
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    Quote Originally Posted by Winky View Post
    Thanks for posting this link ... http://en.wikipedia.org/wiki/Pantograph ... it explains some things I was wondering about ... maybe I'll try to build one myself.
    You are very welcome, Winky. Just watch for any play in the pivots as that will kill any chance of the duplicate looking like the original!

    Also, you might want to experiment and figure out whether you want one of the arms extendable to allow you to reduce, enlarge or make 1:1 your copy.

    Quote Originally Posted by Rodsmachineshop View Post
    well played with the tracer last night and found going to use 1 inch round instead of box since slides with no bearing fixture drag a all for the shorter cross section and for the box that the torch is attached to going to use aluminum since lighter . called my steel supplier and order a 20 foot piece of 1 inch .125 wall aluminum box . not bad priced was only 35 bucks for a aluminum 20' x 1x1 box .125 wall .
    Remove any drag and you'll be king!
    Is it OK to want to break something just so that you can weld it back together?

    Everlast PowerTIG 185 Micro IGBT AC/DC Welder

  14. Default

    I don't have a need for a pantograph, but now I want one. Keep posting pics and your progress.
    PowerPro 205
    9" South Bend Lathe
    Enco Mill/Drill
    Evolution Rage 2

  15. #15
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    Quote Originally Posted by NRM View Post
    I don't have a need for a pantograph, but now I want one. Keep posting pics and your progress.
    I'm with you there. I was thinking about all of the things I could do just driving in to work this morning! Mind you, I would need to buy a plasma cutter so that might be a ways away. After the pantograph, a CNC!

    It's lunch time for me now. Also thinking about some crispy skinned pork .....
    Is it OK to want to break something just so that you can weld it back together?

    Everlast PowerTIG 185 Micro IGBT AC/DC Welder

  16. #16

    Default

    replaced cross bar to round 1 inch 120 wall big difference can blow on it and it moves , did a micrometer check on the box and on the round tubing . the box has a a lot of difference in thickness, round is true all the way from end to end . when building mt cnc table will use round tubing also noticed round is better on not flexing like box tubing. so 2 inch 120 wall would be great for rails for a cnc table for gantry to run on .Click image for larger version. 

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    EVERLAST 250 EX , EVERLAST I-MIG 205 , EVERLAST spool gun NOW have 2 EVERLAST POWER PLASMA 50 plasma cutter's , LINCOLN 175HD MIG WELDER , VICTOR TORCH SET and many more tools to many to list

  17. #17
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    Quote Originally Posted by Rodsmachineshop View Post
    replaced cross bar to round 1 inch 120 wall big difference can blow on it and it moves , did a micrometer check on the box and on the round tubing . the box has a a lot of difference in thickness, round is true all the way from end to end . when building mt cnc table will use round tubing also noticed round is better on not flexing like box tubing. so 2 inch 120 wall would be great for rails for a cnc table for gantry to run on .
    Good observation. I never would have initially thought to check the thickness of it. Weird how we take some things for granted. Good that you caught this here before you got too far on your CNC.
    Is it OK to want to break something just so that you can weld it back together?

    Everlast PowerTIG 185 Micro IGBT AC/DC Welder

  18. #18

    Default

    what good 120 wall tubing is very cheap
    EVERLAST 250 EX , EVERLAST I-MIG 205 , EVERLAST spool gun NOW have 2 EVERLAST POWER PLASMA 50 plasma cutter's , LINCOLN 175HD MIG WELDER , VICTOR TORCH SET and many more tools to many to list

  19. Default

    How the cutting ration now? did you design the rollers yourself?
    PowerPro 205
    9" South Bend Lathe
    Enco Mill/Drill
    Evolution Rage 2

  20. #20

    Default

    Quote Originally Posted by NRM View Post
    I don't have a need for a pantograph, but now I want one. Keep posting pics and your progress.
    Same here, lol. I never even thought about it until finding this forum.

    There are some neat rigs for routers too:
    http://www.youtube.com/watch?v=2lKNG...D63FF280901729
    "Engineering is the art of modelling materials we do not wholly understand, into shapes we cannot precisely analyze so as to withstand forces we cannot properly assess, in such a way that the public has no reason to suspect the extent of our ignorance."

    - Dr. AR Dykes

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