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    Join Date
    Sep 2011
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    Default First Attempt at an Aluminum Fillet Weld

    Only been able to weld aluminum since Monday and I haven't gotten much practice in. I got pretty decent at running straight beads on 1/8" plate so I figured I would give this a try.

    I didn't back off the pedal enough at the end on the left side. My pedal is a little touchy as there's a dead-spot in the potentiometer which I plan to replace. I don't think this is too bad for my first attempt at this sort of joint.

    Click image for larger version. 

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    Used these settings.

    1/8" Aluminum Sheet. 90* Fillet.

    Machine: Airco Heliwelder IV
    Amps: 135A on the panel. Used pedal to regulate.
    Polarity: AC
    HF: Continuous
    Pre-Flow: 1s (Not adjustable)
    Post-Flow: 15s
    Balance: My machine doesn't have a balance knob, so whatever it's hardwired for. Can't find any info on this.
    Electrode: 3/32" 2% Lanthanated with a truncated taper.
    Last edited by blasphemy000; 08-09-2012 at 04:27 PM. Reason: Forgot my settings...
    Brad George
    George's Welding & Repair
    Amateur at TIG, MIG, and General Fabrication.
    Current Equipment
    AIRCO Heliwelder IV 300Amp Model - Total Awesomeness!
    Hobart Handler 120v MIG

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