Originally Posted by
EmptyNester
I'm not really concerned about the weld not being stainless. I believe stainless is only needed where the carriage rides.
I've been looking for an excuse to get a TIG unit and learn to do TIG - this just doesn't seem like a good enough reason by itself. (But, I can always hope I'll win one in the contest.)
I know this is a hard question to answer, but "How brittle is brittle?". If you didn't have a TIG unit, would you use MIG for this application (a CNC gantry)?
Pre-heat the parts and slow cool (throw a heat proof blanket or something over them), and you shouldn't have any cracking. Like you say the strength required is minimal. You might need a little paint to keep the rust away, and any steel MIG welding near stainless can contaminate the stainless so you might get some small rust pits later. Tray to cover as much as you can before you weld. But all of that is really a cosmetic issue as you don't even need stainless in this application at all. Are you running stainless or ceramic bearings? If not, you may even end up with some rust lines where the bearings ride, because of contamination. I'm guessing that you selected stainless to avoid rust in the first place.
Of course if you clamp the tabs on with vise grips you could probably send them out to have those welds done with little chance of error. But there is the waiting part.
Long arc, short arc, heliarc and in-the-dark!