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Thread: Problem with my torch switch...

  1. #1

    Default Problem with my torch switch...

    I bought the WP-20F torch last year to replace the Huge torch that came with my 250EX.
    Today, the switch has decided to not work but it is stuck in the "on" position, not the actually switch lever but the electronics.
    I switched to my pedal and it works fine.

    Has anyone had this problem and is there a fix besides buying a new switch?
    PowerTig 250EX
    Power I-MIG 200
    Power Plasma 50
    It's what you learn, After you know it all, that counts!

  2. #2

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    It may be possible (I have done it with some success) to carefully pry it apart, and clean it. That might start things working again. Do it in a warm room so the plastic won't pop on you.

    But honestly any momentary switch like a toggle or rocker switch from Radio shack will work.

  3. #3

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    Quote Originally Posted by performance View Post
    It may be possible (I have done it with some success) to carefully pry it apart, and clean it. That might start things working again. Do it in a warm room so the plastic won't pop on you.

    But honestly any momentary switch like a toggle or rocker switch from Radio shack will work.
    How hard is it to cut and splice in a rocker switch?

    I just threw it to the side because I was busy but I guess I need to dig in a little deeper and take a look at it.
    PowerTig 250EX
    Power I-MIG 200
    Power Plasma 50
    It's what you learn, After you know it all, that counts!

  4. #4

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    Splice in? No harder than you make cutting two wires, and connecting them together at the switch????

  5. #5

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    I was thinking there was several wires since it has the connector at the other end with all the pins....

    I took the switch apart, pulled out the micro switch inside and pushed it a few times. put it all back together and turn on the welder and it works perfect now!?!? Dirty maybe??
    PowerTig 250EX
    Power I-MIG 200
    Power Plasma 50
    It's what you learn, After you know it all, that counts!

  6. #6

    Default

    Quote Originally Posted by CGCINC View Post
    I was thinking there was several wires since it has the connector at the other end with all the pins....

    I took the switch apart, pulled out the micro switch inside and pushed it a few times. put it all back together and turn on the welder and it works perfect now!?!? Dirty maybe??
    Was there any electrical lubricant in the switch? If so it might have gotten gummed up and taking it apart helped to free up the stickiness.
    2013 PT-200DX
    Ryobi Drill Press
    8" Shear
    6" Bench Grinder
    4x8 CNC Plasma Table

  7. #7

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    You may like a smaller switch with much less travel... I used a 5mm momentary.
    Click image for larger version. 

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    2013 250EX : SSC Pedal : I-MIG 250P 20' Profax gun : Power Plasma 60 p80 torch : 3M Speedglas 9100XX : Evolution Rage 3 DB cold saw

  8. #8

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    Quote Originally Posted by zoama585 View Post
    You may like a smaller switch with much less travel... I used a 5mm momentary.
    Click image for larger version. 

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    That torch is magical. I love it. I just built a whole trailer using TIG.
    Purple Fabricator 211i

  9. #9

    Default

    Quote Originally Posted by zedron View Post
    Was there any electrical lubricant in the switch? If so it might have gotten gummed up and taking it apart helped to free up the stickiness.
    No, it was dry. I blew on the switch so I be I cleared some dust or something!?!?? I guess?!?
    I'm just glad it works because I don't like the pedal unless I'm welding Aluminum
    PowerTig 250EX
    Power I-MIG 200
    Power Plasma 50
    It's what you learn, After you know it all, that counts!

  10. #10

    Default

    Quote Originally Posted by CGCINC View Post
    No, it was dry. I blew on the switch so I be I cleared some dust or something!?!?? I guess?!?
    I'm just glad it works because I don't like the pedal unless I'm welding Aluminum
    Strange that dust would do that...?
    2013 PT-200DX
    Ryobi Drill Press
    8" Shear
    6" Bench Grinder
    4x8 CNC Plasma Table

  11. #11

    Default

    Quote Originally Posted by zoama585 View Post
    You may like a smaller switch with much less travel... I used a 5mm momentary.
    Click image for larger version. 

Name:	IMG_1210.jpg 
Views:	376 
Size:	146.4 KB 
ID:	8597
    Mmmm. I read that entire thread 3 times, lol. How many switches do you have remaining? I might be adding a switch to whatever torch I decide to get.
    2013 PT-200DX
    Ryobi Drill Press
    8" Shear
    6" Bench Grinder
    4x8 CNC Plasma Table

  12. #12

    Default

    Quote Originally Posted by zedron View Post
    Strange that dust would do that...?
    That's what I'm thinkin... lol
    At least it started working though
    PowerTig 250EX
    Power I-MIG 200
    Power Plasma 50
    It's what you learn, After you know it all, that counts!

  13. #13

    Default

    Quote Originally Posted by zedron View Post
    Mmmm. I read that entire thread 3 times, lol. How many switches do you have remaining? I might be adding a switch to whatever torch I decide to get.
    I don't have anymore switches but they only cost about 10 cent each.
    2013 250EX : SSC Pedal : I-MIG 250P 20' Profax gun : Power Plasma 60 p80 torch : 3M Speedglas 9100XX : Evolution Rage 3 DB cold saw

  14. #14

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    Make sure there's not a frayed wire in there shorting the switch. I just had that with mine. Set the torch down and it would fire, or twist it just right.
    Mike R.
    Email: admineverlast@everlastwelders.com
    www.everlastgenerators.com
    www.everlastwelders.com
    877-755-9353 x203
    M-F 12 - 7PM PST
    FYI: PP50, PP80, IMIG-200, IMIG-250P, 210EXT and 255EXT.

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