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Thread: Hard wiring a welding cart?

  1. #1

    Default Hard wiring a welding cart?

    I have 3 machines now, a 200DX, I-MIG200, and a Power Plasma 60.

    I was thinking of building the cart, then adding 3 metal plug boxes on the back that all the machines can plug into. Then having a extension cord go from that to a plug to the wall outlet.

    Since I will only have one machine running at a time, I would never overload the breaker.

    What you guys think?
    Purple Fabricator 211i

  2. #2

    Default

    Sounds like a good plan
    EverLast 140ST
    PowerPlasma 50
    No You Can't Use Them

  3. #3
    Join Date
    Sep 2011
    Location
    Middleburg Florida
    Posts
    556

    Default

    Similar to what I'm about to do. I'm running some 110 outlets to the front of my cart, also an air distro block (going to take a 50' hose and make some shorter hoses). 240 on the back to plug machines into, with a switch up front so I don't have to reach behind the machines to flip them on.
    Trip Bauer
    Former USN HT
    Everlast 200DX New Model
    Hobart Handler 125 MIG
    Van Norman #12
    Atlas 12" engine lathe
    '98 RoadKing - 84 Ironhead - 59 Ironhead

  4. #4
    Join Date
    May 2012
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    Disneyland
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    2,662

    Default

    Are you going to use a contactor to do the switching?
    Long arc, short arc, heliarc and in-the-dark!

  5. #5
    Join Date
    Sep 2011
    Location
    Middleburg Florida
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    556

    Default

    Quote Originally Posted by Rambozo View Post
    Are you going to use a contactor to do the switching?
    I've gotten lazy with electrical... Going to tell my electrician what I want to do and see what he shows up with Most likely an industrial grade fused box. Nice big red handle with lockout capability on the side. He doesn't half-### anything, so it'll be exactly what I need, even if I don't know what that is yet.
    Trip Bauer
    Former USN HT
    Everlast 200DX New Model
    Hobart Handler 125 MIG
    Van Norman #12
    Atlas 12" engine lathe
    '98 RoadKing - 84 Ironhead - 59 Ironhead

  6. #6
    Join Date
    Mar 2011
    Location
    Eastern Oregon
    Posts
    681

    Default

    Quote Originally Posted by 225 View Post
    I have 3 machines now, a 200DX, I-MIG200, and a Power Plasma 60.

    I was thinking of building the cart, then adding 3 metal plug boxes on the back that all the machines can plug into. Then having a extension cord go from that to a plug to the wall outlet.

    Since I will only have one machine running at a time, I would never overload the breaker.

    What you guys think?
    Sounds exactly like what I plan on doing. The wire connections will probably be the most challenging part.
    Penncrest Buzzbox - Infinite amp control! Man the 70's were good.
    Everlast Powerplasma 60 - Reliable unit, cuts well.
    Everlast i-MIG 250P w/spoolgun - Really smooth, plenty of cajones.
    Everlast 250EXT - Sometimes it just takes a kick in the balls...
    Everlast 255EXT - Just started playing

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