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Thread: Finally welded with the new TIG...kinda

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youngnstudly Finally welded with the new... 01-01-2013, 05:23 PM
zoama Fusion welds generally need a... 01-01-2013, 05:28 PM
youngnstudly It's no different on a single... 01-02-2013, 01:16 AM
Rambozo Unplug the pedal and then see... 01-02-2013, 01:13 AM
youngnstudly Thank you for the insight... 01-02-2013, 01:38 AM
performance When the pedal is plugged in... 01-02-2013, 02:25 AM
youngnstudly It sounds like I will have to... 01-02-2013, 03:03 AM
Jason Sounds like you need a better... 01-03-2013, 05:17 AM
fdcmiami you could try more time... 01-02-2013, 07:00 AM
sw2x I was taught to set your amps... 01-03-2013, 02:18 AM
youngnstudly Thank you for your input... 01-03-2013, 03:43 AM
Rambozo There are lots of little... 01-03-2013, 04:05 AM
zoama Chuck your tungsten up in a... 01-03-2013, 04:05 AM
youngnstudly My 52 posts on here using... 01-03-2013, 03:00 AM
Rambozo Just relax a bit. fdcmiami... 01-03-2013, 03:37 AM
youngnstudly My manual is 3 pages long... 01-03-2013, 04:16 AM
fdcmiami thank you; you see studly,... 01-03-2013, 10:26 AM
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  1. #1
    Join Date
    Nov 2012
    Location
    Whine Country, California
    Posts
    442

    Default Finally welded with the new TIG...kinda

    So I managed to get my welder going this morning but I have an issue (or 5). I only ran 2 beads (fusion welds) on some thin wall 1.5" square tubing after tacking some miters together, and every time I light up, the arc gets very erratic for a few seconds before smoothing out. I can taper the current down to nothing and it does so quite nicely, but the start ups are killing me (well, technically the tungsten). I'm not sure if this is an issue or not, but the display reads "004" while the machine is idling and none of the adjustments, knobs, or settings will change the display. I did give it a full throttle "blast" (quickly) and the machine acted as it should. I started off at 6 L/min. on the regulator (straight Argon), the torch is hooked to the (-) terminal, the ground to the (+), there are no shielding gas leaks from what I can tell, post flow is set to 5 seconds, and I have finely pointed 3/32" 2% thoriated tungsten installed. On the second bead, I increased the gas flow to 11 L/min. just to see if I had a lack of shielding gas, and there wasn't really a difference in the arc start.

    My second issue is that the old backup helmet I borrowed from my Pops has like a #6 shade in it and I almost blinded myself while trying to see if the welder worked. I remembered my cheap Auto darkening helmet from HF wouldn't work (after reading about the topic on here), and pulsing the pedal manually just made the helmet "flicker" wildly. I need to get a few new lens for the old helmet today before doing more testing. I haven't tried it in stick mode yet since I didn't want to blind myself. My eyes were acting goofy for 10 minutes after that last bead!

    Does anyone see anything seemingly obvious that I'm missing here, or does this sound like I have an issue with the machine? Even on the thin wall tubing with a fair gap (the width of two saw blades), I felt in control the entire time even without using filler rod. Like I said, I was moving quickly in order to not go blind! I wanted to make sure I didn't have something wrong (operator error) before contacting Everlast...It's a holiday regardless, so they probably won't get back to me until tomorrow since they are enjoying the day off. BTW, happy New Year to all the Everlast forumians!
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    Andy
    New Everlast PowerTig 250EX that is begging for me to come up with a few welding projects so it can stretch it's legs. Did someone say aluminum???

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