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Thread: Project 2 Winter Contest Dolly wheel not worth fixing but coworker to lazy

  1. #1

    Default Project 2 Winter Contest Dolly wheel not worth fixing but coworker to lazy

    So at work we have a dolly for moving HVAC equipment. One of the wheels was broken. The wheels are maybe $6 at harbor freight but my co worker is too lazy to run to harbor freight and buy a new one. One day it was slow and we had to move some equipment and I was fed up with him using my dolly all the time so I pulled the wheel off. I had nothing to do and hadn't picked up my tig torch in months and figured it'd be good practice and if I screwed it up it's only a $6 wheel.

    The material wasn't very magnetic, but definitely was not stainless, some kind of pot metal so I just took a stab at it with carbon steel filler material.

    Used 3/32" 2% thoriated tungsten with 3/32" ER70S-2.
    I initially tacked it together and then used pulse and walked the cup around while dipping at a fairly quick pace. Was trying to limit heat input so I didn't cook the bearings. Turned out great. Wheel is fixed and the owner of the company was impressed, now he's got me welding on stainless hoods....






    Everlast PowerTIG 225LX
    Everlast Power IMIG 200

  2. Default

    Better than I could have done. The fix itself probably wasn't worth the time or consumables, but if it got you better welding jobs at work then it was most definitely worth the time to do it.
    Poewr I-Mig 205P
    Powertig 185

  3. #3

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    To be completely honest, I would weld on just about anything whether it's worth repairing or not just to get more seat time. I love welding. I need to get better. Sometimes on the weekend I sit and think of things I could make, even If I don't need to make anything. I don't want to waste material but if it's productive you can guarantee I'm unplugging the dryer and firing up my 225LX.
    Everlast PowerTIG 225LX
    Everlast Power IMIG 200

  4. #4
    Join Date
    Nov 2012
    Location
    Whine Country, California
    Posts
    442

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    I used to do the same thing at the HVAC shop I worked at. As you mentioned, things get slow and you do anything to keep busy! Pretty soon the owner is bringing in his broken junk since you showed him you can weld! I feel the same way about practicing and getting better. Always room for improvement! With gasoline and labor included (to drive to HF for a replacement wheel), your repair might actually have saved the company a buck or 2 after all.
    Andy
    New Everlast PowerTig 250EX that is begging for me to come up with a few welding projects so it can stretch it's legs. Did someone say aluminum???

    MISC. TOOLS:
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    Juki sewing machine I've had for years (yes I know sewing is for girls)

  5. #5

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    Quote Originally Posted by sw2x View Post
    To be completely honest, I would weld on just about anything whether it's worth repairing or not just to get more seat time. I love welding. I need to get better. Sometimes on the weekend I sit and think of things I could make, even If I don't need to make anything. I don't want to waste material but if it's productive you can guarantee I'm unplugging the dryer and firing up my 225LX.
    I couldn't have said any better. I'm exactly the same way! LOL

  6. #6

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    Hey SW2X
    Why don’t you hook up a parallel outlet for you welder from the dryer outlet wiring. That way you can use the welder as long as the dryer is not in use that saves having to swap thinks around.

    Everlast PM256
    Millermatic 180
    Hypertherm PowerMax 65 with machine torch
    Longevity Force Cut 80I
    DIY CNC table for plasma/routing
    13" metal lathe
    Small Mill
    ect, ect.

  7. #7

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    Nah, that would be entirely too logical.

    Sent from my SAMSUNG-SGH-T989 using Tapatalk 2
    Everlast PowerTIG 225LX
    Everlast Power IMIG 200

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