Another Cracked Regulator

[traderyoda]

I know I'm not the only one with this problem... and I'm sure Everlast is addressing this. But these regulators (Model GH-25 made by the Zhejiang Bril company in China are downright dangerous - mine split right down the middle (see pic)!!! If you have one of these regulators keep a close eye on it if it's not leaking. Personally, I'd pitch it in the nearest dumpster!

[performance]

We've changed regulator suppliers recently and most all the new ones are made from billet brass. This is the older style. If yours is less than 6 months, we can send you another unit.

On the other hand, I've got one of those I've had for nearly 4 year now. No issues.

[everlastsupport]

On the other hand, I've got one of those I've had for nearly 4 year now. No issues.

I have a few of them even older (about 4 in use). Just gave my first one away with an IMIG-200 and 131 tank.

Maybe it was dropped somewhere along the way or over torqued at the factory. How old is it?

We have had a couple cracks over the years, but we have sold way more than a couple welders.

But either way, that needs to be remove ASAP, it could be really dangerous. Call Oleg and see what he can workout for you. I have used the local HF ones, Clarke knock-off if you need one this weekend in a hurry. If on sale, and a 20% off coupon they can be had for about $26-28 dollars.

[5440]

I tossed my regulator the day the 250EX arrived as I didn't trust it and bought a Smith instead. I bought the 250EX for the machine alone and it's been behaving ever since.

[zoama]

I've got 3 of the chrome regulators and never had a problem other than a blown pressure gauge. The new ones may be higher quality, but old design allows you to make a dual flowmeter for purge.

[jakeru]

Be careful out there, folks!

...
We have had a couple cracks over the years, but we have sold way more than a couple welders.

But either way, that needs to be remove ASAP, it could be really dangerous. ...

Mike, I'm surprised that you're only aware of "a couple" cracked Everlast flowmeters.

Over a year ago, I informally counted (and provided links to) six different forum members reporting cracked Everlast flowmeters in this related post:
http://www.everlastgenerators.com/fo...8076#post18076 {/quote]

[everlastsupport]

Mike, I'm surprised that you're only aware of "a couple" cracked Everlast flowmeters.

Over a year ago, I informally counted (and provided links to) six different forum members reporting cracked Everlast flowmeters in this related post:
http://www.everlastgenerators.com/fo...8076#post18076 {/quote]

I didn't mentioned, we did have a bad batch of them "at one time" awhile back, as that was a unique case. And we handled that, sometimes we do have an issue like other companies, but all in all there is no problem with the regulator. And as always we resolved any problems. It was something sort of beyond our control.

Either way, I still use mine, and mine are even older than Mark's.

Also, I hope everyone knows to be careful when you turn on the tank, as hoses can blow off as well. I always stand on the other side of the regulator and hose. Always use caution when cracking the valve, I turn it on slowly then open it up. Just a habit, nothing to do with our regulator, just a safer way to do it.

[redbeard]

Also, I hope everyone knows to be careful when you turn on the tank, as hoses can blow off as well. I always stand on the other side of the regulator and hose. Always use caution when cracking the valve, I turn it on slowly then open it up. Just a habit, nothing to do with our regulator, just a safer way to do it.

Good tip Mike, I always try to open it slowly, but never much thought about standing out of the line of fire. Just like standing to the side of your bench grinder when you hit the switch.

[traderyoda]

As usual you guys are right on top of things. I just posted the picture for other users that might still have these units. Clearly this supplier had issues! Cheers!!!

[sportbike]

I have this style for my 200dx and just received (but haven;t yet tried) a new 185 with the newer regulator. New regulator looks nice. Haven;t had any issues with the onl one other than a bit of a high pressure burst each time I start an arc (I pre-purge before striking).

[Paul Moir]

My Aire Liquide one does that too. It's got nicer (and maybe smaller diameter) hose which helps though.

Builds up about 30 psi on the low pressure side when switched off with a fresh tank.

[Rambozo]

My Aire Liquide one does that too. It's got nicer (and maybe smaller diameter) hose which helps though.

Builds up about 30 psi on the low pressure side when switched off with a fresh tank.

The fix is to use a short, small diameter, and as non-ballooning hose as possible. Also you can add an orifice to help limit peak flow. There is a company that sells a gas saver system for TIG and MIG that does just that.

http://www.netwelding.com/How_GSS_Works.htm

In the past I've used braided stainless teflon hose for argon. It works great and was leftover from plumbing a race car.

[Paul Moir]

That's an idea. The AL one is reinforced rubber and might be 3/16".

Another idea is to relocate the gas solenoid up onto the regulator. IIRC on my 225LX it's a 240v solenoid, so that's a little tricky.

Fortunately I don't pay for the gas. Well, directly anyway. So I'm pretty content with just a bit of preflow to miss the blast.

When I finally build a cart, maybe I can do something about the hose length eh?

[Oleg]

Jake

In 2012 we sold around 8k units
And possibly exchanged 30-50pc
Of regulators, maybe I am wrong, but I don't think it's called for massive recall
All costumers reported any issue once they start using the welder.

Oleg

[performance]

Additionally, all accessories are covered by a 6 month warranty, including regulators, foot pedals, torches, and clamps.

[Kempy]

Regulator for MTS250S plugged with thread sealant when I was going to use a second bottle with different gas I thought I would use to regulators and a Y manifold but it would not flow took it apart and the tank inlet was full of sealant.

Model GH-25