Hi Folks! Been a while since I logged in here but, since I have no pride anymore, here the question:

I have now done dozens of steel projects with my 205. I has paid for itself at least twice. Well I tried to do a little Aluminum Tig and It has been an abysmal failure.

SO! Here the joint. (freshly ground off) How would you setup your PowerPro 205 to make this weld? SO far, I can't seem to get the spindle hot enough before the tubing melts. The filler rod almost vaporizes. I'm sure this is giving all the pro's a chuckle but, we all have to learn.

The square tubing is 1/8" wall the spindle is 5/16.Click image for larger version.  Name: IMAG0381.jpg  Views: 449  Size: 146.9 KB  ID: 10576

Many Thanks in advance!

(John)
inthefrey