I weld aluminum everyday on my 250ex, as long as I am welding thick aluminum to thick aluminum or thick aluminum to thin aluminum it leaves beautiful welds. I have never got it to weld thin stuff like .065 as good as I would like.

Does anyone on here weld thin aluminum on a regular basis, if so what kind of machine do you have and can you post some pics of your work?

I would kick the idea around about buying another machine, if it was better on the thin stuff.

Here is a pic of what I weld.

http://i854.photobucket.com/albums/a...st250EX004.jpg