CK 200 Torch to 250EX with Photos and Part #'s

[Rugar]

Here is a list of part #'s along with photos to adapt a CK 200 torch to a Everlast 250EX with a Powercool W300 water cooler. All parts were purchased through Jim Watson over at http://www.arc-zone.com/

Torch used was CK 200 Flex Neck
Part# CK-225SF FX 250A Water Cooled Flex Head Torch Package With 25' (7.6m) Super Flex Cables.

Soft Leather Cover for torch leads
Part# CK-225HCLV
Leather Cable Cover w/ Velcro. 23' (7.0m) x 3-3/4" (95.2mm). Durable, Flame Resistant, Light Weight & Abrasion Resistant. For 9 & 20 Series Torches.

Photo showing torch, leather cover, and how flexible the lead is.


Photo comparing the CK 200 to the stock Everlast torch.


Dinse Connector: The rubber cover had to be slightly trimmed for the dinse to fully seat into the Everlast machine (1/4" or so), because of the lip on the machine where the connector plugs in. Took about 2 mins, with a razor blade. This is a Miller style connector. According to Jim, a Lincoln style will plug in without any mods. No big deal either way.

Part# Q5W Large Male Water-Cooled Connector -- International Dinse Style with
Adjustable "Red" Water Return Hose. For TIG Power Cables with 7/8" x 14 Left Hand Threads.


Water and gas connectors:
Torch comes with two 5/8" male LH thread water connectors, and a 5/8" male RH gas connector already factory installed.

Water:
I had Arczone make me a 12" extension hose for the water outlet on the dinse connector, to the water input on the cooler to make it long enough. I have my welder and cooler on a Everlast cart. (mine is 12" of hose plus fittings)

Coupler to fit 5/8" male LH water connector on dinse hose.
Part# WES-AW-431 (11N18)
Water Coupler, 5/8" LH Female to 5/8" LH Female "B" Type

To fit hose and coupler.
WES-AW-14 (136Z08)
LH Nut, Water -- 5/8" x 18 LH Thread

Part# WES-AW-17
1/4" "B" Size, Long Barbed Hose Nipple.

Part# FAL-500
Ferrule, Aluminum

Extension hose.
Part# A-BVT-4
1/4" (6.4mm) I. D. x 7/16" (11.5mm) O. D. High-Quality Black Vinyl
Tubing -- ( Sold in 1' sections




Quick connect on end of extension hose for cooler input.
Part# A-QCHP14
Water Plug Male with 1/4" Barbs.






Water output on the cooler to input on the torch was the easiest.
Part# ZHCK-W
Water Converter -- 5/8" LH Female -to- Quick-Release (QRW Male Plug)





Continued in next post. Board will only let me post 10 photos per post.