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Thread: Butt Welding Aluminum Pipes

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  1. Default Butt Welding Aluminum Pipes

    So I have had my PowerTig 250ex for a few weeks now and I can butt weld stainless and mild steel pipes together, but for the life of me I can not join two aluminum pipes together. The arc seems to want to wander between the two pipes. I am learning to weld aluminum pipes together for intercooler piping for my car. Any tips would be very helpful, I am going to go buy some flat plate from home depot and see if I can butt weld those together.

    Im running about 65 amps with around 220 arc frequency and around 30% balance.

    Oh also is my tungsten supposed to be balled? If I remember right Im using 2% lanthinated tungsten also.

    Thank you guys for the help in advance.
    Last edited by drifterific; 12-19-2010 at 07:38 AM.

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