multiprocess welder

PowerTIG 325EXT (~3 Phase 480V)

GTAW-P/ SMAW

5 year

AC/DC

IGBT

Pulse

Stick

TIG

Product Manual:

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PowerTIG 325EXT

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PowerTIG 325EXT Brochure

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SKU: PT-325EXT-480

$2,925.00 You Save - $626.00

$2,299.00

FREE SHIPPING ON ALL PLASMA CUTTERS AND WELDERS ON SELECTED MODELS

Weight: 75 lb

Dimensions: 25 in × 9.5 in × 15 in

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The PowerTIG 325EXT is built for superior industrial performance. With Digital microprocessor control over the Infineon IGBT inverter, and up to 320 amps of welding Power, the PowerTIG 325EXT packs the most punch of any AC/DC TIG welder in the Everlast line. The module design of the IGBT's creates a reliable platform designed for years of service. The unit is equipped with many features that improve its value in the shop. One of the features that is highly useful is the Advanced Pulse in AC which can greatly increase penetration while welding aluminum, and make it seem like you are welding with a lot larger machine than you are. Wave form control, AC frequency and AC balance control combine to round out the welder into a very capable Aluminum welder. However, the DC capabilities should not be overlooked either with plenty of features which includes a standard pulse frequency up to 500 Hz, and a wide range of adjustable 2T/4T functions. This model of PowerTIG 325EXT is available and configured to operate on a 480V ~3 Phase input power.

Now with HV Start. This is an advanced type of HF arc start with electronic control rather than older point gap style starts that required maintenance.
Now with Fan-On-Demand. The fan now runs when it is needed, starting on arc start and terminating as the welder cools down enough after the arc stops.

NOTE: This is 480V configuration unit. For 240V configuration, please see different listing: PowerTIG 325EXT (~1 and ~3 Phase 240V).

Vertical Tabs

Product Features

Features & Benefits:

Digital microprocessor control
IGBT Power Modules increase reliability and performance
Operation down to 5 Amps DC and 10 Amps AC
2T/4T/ Pedal operation modes with additional 2T/4T mode for torch amptrol operation.
Wave form control in AC provides 4 wave forms: Sine, Triangular, Soft Square and Advanced Square Wave
Gapless, Solid-State High Frequency design reduces maintenance issues and improves start reliability
No hidden menus to access or complicated set up routines
Simplified menu design allows settings to be quickly selected and adjusted
Easy Start Up feature in AC or DC modes to make setup quick and easy for the beginner, or the advanced user
Pulse up to 500Hz in DC, 250 Hz AC
10Hz Advanced AC Pulse mode improves penetration on thicker metals, and can reduce warping and burn through on thinner metals
Arc force control, Hot start time, Hot start intensity settings for Stick welding to improve performance
VRD function to help reduce chance of shock or electrocution in areas where a VRD is required or needed for stick welding
HV Start is electronically managed type of start, eliminates older HF point gap design
Fan on Demand starts fan when arc is started and automatically turns fan off when it is no longer needed
480V 3 phase input capability

What's Included

Standard Equipment:

12.5 ft. Everlast 20 Series TIG torch with 35 DINSE style connectors and torch switch for 2T/4T operation
12.5 ft. Everlast 9 Series TIG torch with 35 DINSE style connectors and torch switch for 2T/4T operation
New style Stick Electrode Holder with 10 ft. cable and 35 series DINSE style connectors
Heavy Duty Groundclamp with 10 ft. Cable and DINSE style connectors
New, redesigned compact foot pedal
New Everlast Regulator made from billet brass
Consumable starter kit (tungsten not included)
6 ft. Power input cable
(Cooler and Cart NOT included)

Options

Optional Equipment:

NOVA Torch and Pedal Kit for PowerTIG 325EXT
Power Cool 375 Water Cooler (Integrated with the welder)
Power Cool 300 Water Cooler (Non Integrated, but Compatible with the welder)
Foot Pedal
Amp Control Slider
Welder Cover
NOVA Welding and Fabrication Table
NOVA Clamp and Tool Kit
Air-cooled 9/17/26 series TIG torches
Water-cooled 18/20 series TIG torches
Amp Control TIG torches
TIG Consumables Kits

Recommended Uses

Recommended Areas of Use:

Fabrication/Production welding
Motorsports/Offroad
General automotive use
Prototyping
Shipyards
Pipelines
Farm/Ranch
Industrial maintenance
Air Craft
Gun Smithing
Hobby/DIY

Recommended Metals:

Steel
Stainless Steel
Chrome Moly
Aluminum
Titanium
Copper
Virtually any weldable metal

Tech Specs

IGBT Type:

Module IGBT

Inverter Type:

Digital/Micro-controlled

Output Type:

AC/DC TIG, DC Stick

Voltage/phase:

480 V 3 PHASE (AVAILABLE AS OPTION)

Max Rated TIG Amps:

325A

Max Rated Stick Amps:

250A

TIG Amps @ Rated Duty Cycle:

325A/22.9V @ 35% Duty Cycle/ 40º C
245A/19.8V @ 60% Duty Cycle/ 40º C
190A/17.6V @ 100% Duty Cycle/ 40º C

Stick Amps @ Rated Duty Cycle:

250A/30V @ 35% Duty Cycle/ 40º C
200A/28V @ 60% Duty Cycle/ 40 º C
160A/ 26.4V @ 100% Duty Cycle/ 40 º C

Max Inrush ( I1MAX ) Amps:

14A @ 480V 3 phase

Maximum Rated (I1EFF ) Input Amps:

14A @ 460V 3ph

OCV:

70V (<24V with VRD)

TIG Output Range DC:

5A-325A

TIG Output Range AC:

10-325A

Stick Ouput Range DC:

20-250A

Stick Hot Start Amps:

0-100%

Stick Function:

Adjustable Arc Force Control

Stick Hot Start Type:

Adjustable Hot Start

Stick Hot Start Time:

0-2 Seconds

6010/Cellulose Capable:

Limited to 6011

Minimum Amp DC TIG Start:

Minimum Amp AC TIG Start:

10A

TIG Start Type:

HV ( Electronic controlled version of HF start, designed without a point gap and digitally managed)
Lift TIG

TIG Start Type:

Solid State HF and Lift Start

Memory:

Yes

Start Amp Range:

DC: 5A-325A
AC: 10A-325A

End Amp Range:

DC: 5A-325A
AC: 10A-325A

Upslope Time:

0-25 Seconds

Down Slope Time:

0-25 Seconds

Preflow time:

0-25 Seconds

Post Flow Time:

0-25 Seconds

TIG Pulse:

Yes

Standard DC Pulse Frequency:

.1-500 Hz

Standard AC Pulse Frequency:

.1-250 Hz

AC Advanced Pulse Frequency:

.1-10 Hz

Pulse Time On (Duty Cycle):

5-95%

Pulse Amp Range:

5-100%

AC Frequency (Hz):

20-250Hz

AC Balance Range:

5-90%

AC Wave Forms:

Advanced Square
Soft Square
Triangular
Sine

Remote Control:

2T/4T with Torch Amptrol settings

Foot Pedal:

Standard

Notes

Notes:

This unit is configured for only 480V 3 phase operation. Everlast also offers a PowerTIG 325EXT configured for 240V 1 and 3 phase operation. The 480V version is not configured with a built in outlet for the water cooler.

E6010 use is not recommended with this welder.

Do not use with generators that are not certified as "clean power" by the generator manufacturer (<5% THD). For single phase use with a generator, use a generator that is capable of at least 12,500 watts.

Minimum/Maximum

Minimum/Maximum:

TIG:

Weld steel to a maximum of 1/2" single pass
Weld steel to a maximum of 1+" multi-pass
Weld aluminum to a maximum of 1/2" single pass
Weld aluminum to a maximum of 1+" multi-pass
Weld to a minimum of .005" Steel
Weld to a minimum of .010" Aluminum

TIG minimum and maximum capability is generally determined by industry standard practices and governed by practical limits for single and multi-pass welds, aimed at achieving highest quality welds. The Maximum Almuminum thickness expressed here is representative of an increase in normal capability due to the use of the Advanced TIG pulse which uses a high ratio of DC- current to increase penetration.

Stick:

Weld with a minimum of 1/16" diameter electrode
Weld with a maximum of 3/16" diameter electrode

This unit is not recommended for use with E6010. The maximum electrode capability is ultimately affected by the rod type, composition and electrode manufacturer recommendations.